Fluorinated Electrolyte Additives for High-Voltage Li-Ion Cells

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Solution Overview

Problem

Lithium ion batteries face issues with electrolyte breakdown at high voltages, leading to poor performance and safety concerns, particularly when using high nickel cathodes like NMC 811 and silicon anodes.

Innovation Solution

The use of fluorinated ethers and carbonates, such as hexafluoroisopropyl methyl ether and trifluoromethylated carbonates, in the electrolyte to enhance the formation of a stable solid electrolyte interface (SEI) layer, combined with fluoroethylene carbonate, improves battery cycle life and safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional carbonate and sulfite compounds are used as electrolyte solvents, then the electrolyte functions properly at normal voltages, but the electrolyte breaks down at battery voltages over 4.4 V, causing poor battery performance

Engineering Contradiction:
Improveelectrolyte stabilityVSAvoidresistance to breakdown at high voltage
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent modifies the chemical structure of electrolyte compounds by introducing fluorinated groups (such as CF3 and CHF2) at specific positions in the molecular structure. This chemical parameter change increases the electrochemical stability window and resistance to breakdown at high voltages over 4.4 V, while maintaining the essential electrolyte functions of ion conductivity and SEI formation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite electrolyte formulations combining fluorinated carbonate compounds (such as fluorinated dimethyl carbonate and fluorinated diethyl carbonate) with fluorinated sulfite compounds. This composite approach creates synergistic effects where the fluorinated carbonate provides stable SEI formation and the fluorinated sulfite enhances high-voltage stability, together achieving superior performance with high nickel cathodes like NMC 811.

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If high nickel cathodes like NMC 811 and silicon anodes are used, then energy density is improved, but electrolyte breakdown occurs leading to safety concerns and poor performance

Engineering Contradiction:
Improveenergy densityVSAvoidbattery performance and safety
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent introduces fluorinated additives (such as fluorinated ethylene carbonate and fluorinated dimethyl carbonate) at specific concentration ranges (0.1-5% by weight) into the electrolyte formulation. These chemical parameter changes enable the electrolyte to form more stable SEI layers on silicon anodes and maintain stability with high nickel cathodes, allowing the battery to achieve high energy density while maintaining reliability and safety.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The fluorinated carbonate and sulfite compounds act as intermediary substances that mediate the interaction between the electrolyte and the high-voltage electrodes (NMC 811 cathode and silicon anode). These intermediaries form protective interface layers that prevent direct harmful interactions between the electrolyte and electrodes, enabling stable operation at high voltages and improving overall battery reliability while maintaining high energy density.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If conventional electrolytes are used with high voltage cathodes, then manufacturing is simple, but gassing occurs and cycle life is reduced

Engineering Contradiction:
Improveelectrolyte formulation simplicityVSAvoidbattery cycle life
Core Design Contradiction:
Ease of manufactureVSDuration of action of stationary object

Solution Approach 1:

The patent modifies the electrolyte composition by incorporating fluorinated carbonate compounds (such as fluorinated dimethyl carbonate and fluorinated diethyl carbonate) and fluorinated sulfite compounds at optimized concentration ratios. These parameter changes suppress gassing reactions during charging cycles and improve the stability of the solid electrolyte interface, thereby extending battery cycle life while maintaining relatively simple manufacturing processes through conventional mixing and assembly methods.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly enhances the cycle life of batteries with high nickel cathodes and silicon anodes, reducing gassing and improving overall battery performance and safety.

Implementation Method 1

The use of fluorinated ethers and carbonates, such as hexafluoroisopropyl methyl ether and trifluoromethylated carbonates, in the electrolyte to enhance the formation of a stable solid electrolyte interface (SEI) layer

Methodology Applied
Scientific EffectSolid electrolyte interface (SEI) layer formation:

Implementation Method 2

at battery voltages over 4.4 V, these compounds break down and battery performance suffers as a result

Methodology Applied
Scientific EffectElectrolyte decomposition:

Data Source

PatentUS20250323319A1Fluorinated electrolyte additives
Publication Date: 2025.10.16 E3TRIGEN INC
  • US20250323319A1 patent drawing
  • US20250323319A1 patent drawing
  • US20250323319A1 patent drawing

AI summary

The disclosure relates to the use of fluorinated ethers such as 1,1,1,3,3,3-hexafluoro-2-methoxypropane (HFMOP) as a reaction solvent to prepare fluorinated dialkyl carbonate and sulfite compounds useful in batteries, and to electrolytes containing fluorinated compounds for use in batteries containing high Ni cathodes and silicon containing anodes.