Fluorinated Electrolyte Additives for High-Voltage Li-Ion Stability

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Solution Overview

Problem

Existing electrolytes in lithium ion batteries break down at high voltages, leading to poor performance and safety issues, particularly in batteries with high Ni cathodes and silicon anodes.

Innovation Solution

The use of fluorinated ethers such as 1,1,1,3,3,3-hexafluoro-2-methoxypropane (HFMOP) as a reaction solvent to produce fluorinated dialkyl carbonates and sulfites, which are incorporated into the electrolyte to enhance battery performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional carbonate and sulfite compounds are used as electrolyte solvents, then the electrolyte provides basic functionality, but the electrolyte breaks down at battery voltages over 4.4 V leading to poor performance

Engineering Contradiction:
Improveelectrolyte stability at high voltageVSAvoidelectrolyte decomposition
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent introduces fluorinated carbonate and sulfite compounds with modified molecular structures (replacing hydrogen atoms with fluorine atoms) to change the chemical parameters of the electrolyte. This structural modification increases the electrochemical stability window, allowing the electrolyte to withstand voltages over 4.4 V without decomposition, directly resolving the contradiction between reliability and compositional stability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite electrolyte formulations combining fluorinated carbonate compounds, fluorinated sulfite compounds, and other additives in specific ratios. This composite approach creates synergistic effects where the fluorinated compounds provide high-voltage stability while other components contribute to overall electrolyte performance, solving the decomposition issue at high voltages.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If high Ni cathodes and silicon anodes are used to increase energy density, then battery capacity improves, but electrolyte breakdown and gassing increase

Engineering Contradiction:
Improvebattery capacityVSAvoidgassing and electrolyte breakdown
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The fluorinated carbonate and sulfite compounds act as intermediary substances that form stable interfacial layers between the high Ni cathode/silicon anode and the bulk electrolyte. These intermediary layers prevent direct harmful interactions between the electrodes and electrolyte, reducing gassing and decomposition while allowing the high-capacity electrodes to function properly.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent converts the potentially harmful high reactivity of high Ni cathodes and silicon anodes into a benefit by using fluorinated electrolyte components that preferentially react to form protective surface films. These films stabilize the electrode-electrolyte interface, transforming the harmful high reactivity into a beneficial protective mechanism that reduces overall gassing and improves cycle life.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Productivity

If fluorinated ethers are used as reaction solvent to produce fluorinated carbonates and sulfites, then manufacturing efficiency improves, but process complexity increases

Engineering Contradiction:
Improvemanufacturing efficiencyVSAvoidprocess complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent employs fluorinated ethers that facilitate self-catalyzed or self-accelerating reactions during the synthesis of fluorinated carbonates and sulfites. The fluorinated solvent system inherently promotes the desired chemical transformations through its unique solvation properties, reducing the need for additional catalysts, harsh conditions, or complex process controls, thereby maintaining high productivity while managing process complexity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves the cycle life and safety of batteries with high Ni cathodes and silicon anodes by stabilizing the electrolyte and reducing gassing, resulting in longer cycle life and improved performance.

Implementation Method 1

the reaction is performed in the presence of a fluorinated solvent

Methodology Applied
Scientific EffectSolvation: Solvation

Implementation Method 2

Carbonate and sulfite compounds are used as electrolyte solvents and additives respectively for non-aqueous batteries

Methodology Applied
Scientific EffectElectrochemical reaction: Electrolysis

Data Source

PatentUS12381258B2Fluorinated electrolyte additives
Publication Date: 2025.08.05 E3TRIGEN INC
  • US12381258B2 patent drawing
  • US12381258B2 patent drawing
  • US12381258B2 patent drawing

AI summary

The disclosure relates to the use of fluorinated ethers such as 1,1,1,3,3,3-hexafluoro-2-methoxypropane (HFMOP) as a reaction solvent to prepare fluorinated dialkyl carbonate and sulfite compounds useful in batteries, and to electrolytes containing fluorinated compounds for use in batteries containing high Ni cathodes and silicon containing anodes.