Fluorinated Battery Electrolytes for Stable Silicon Anode Interfaces

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Solution Overview

Problem

Conventional battery electrolytes are costly, cumbersome, and inefficient, limiting battery lifetime and performance, particularly when used with silicon-based anodes and high-voltage cathodes like NCM or LCO, due to issues such as unstable solid electrolyte interphase (SEI) layers, volume expansion, and oxidative instability.

Innovation Solution

Development of fluorinated electrolyte formulations that form stable, electronically insulating but ionically conducting SEI layers on silicon anodes and modify cathode surfaces to create stable CEI layers, enhancing electrochemical stability and thermal safety, while using self-supporting composite materials to eliminate metal current collectors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional electrolyte formulations are used with silicon-based anodes, then the battery can operate, but the solid electrolyte interphase (SEI) layers become unstable and battery lifetime is limited

Engineering Contradiction:
ImproveSEI layer stabilityVSAvoidbattery lifetime
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The patent changes the chemical composition parameters of the electrolyte by introducing fluorinated cyclic carbonate components (such as fluoroethylene carbonate and difluoroethylene carbonate) at specific concentrations (1-30 wt% and 1-20 wt% respectively). This parameter change modifies the electrolyte's interaction with silicon anodes, enabling formation of stable SEI layers that prevent continuous decomposition and maintain battery performance over extended cycling, thereby resolving the contradiction between SEI stability and battery lifetime.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If silicon-based anodes are used to increase capacity, then energy density improves, but volume expansion occurs during cycling

Engineering Contradiction:
Improvebattery capacityVSAvoidanode volume
Core Design Contradiction:
Quantity of substanceVSVolume of moving object

Solution Approach 1:

The patent changes the electrolyte composition parameters by incorporating fluorinated cyclic carbonates that modify the SEI formation process. This creates SEI layers with different physical-chemical properties (enhanced stability and flexibility) that can accommodate silicon's volume expansion during lithium insertion, preventing electrode disintegration while maintaining high capacity, thus resolving the contradiction between capacity and volume stability.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If high-voltage cathodes like NCM or LCO are used to improve energy density, then battery performance increases, but oxidative instability occurs

Engineering Contradiction:
Improveenergy densityVSAvoidelectrolyte oxidative stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent changes the electrolyte's chemical composition by adding fluorinated cyclic carbonate components that elevate the electrolyte's oxidation resistance parameters. These components form protective interfaces on high-voltage cathodes (NCM or LCO) that prevent electrolyte decomposition at high potentials, enabling stable operation at 4.2V or higher while maintaining high energy density, thus resolving the contradiction between energy density and oxidative stability.

Inventive Principle:
Principle #35Parameter changes

4Ease of operation

If conventional electrolyte formulations are used, then battery operation is achieved, but flammability and thermal safety issues arise

Engineering Contradiction:
Improvebattery operabilityVSAvoidflammability
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent changes the electrolyte composition by incorporating fluorinated cyclic carbonate components (fluoroethylene carbonate and difluoroethylene carbonate) that modify the thermal and chemical stability parameters of the electrolyte system. These components form stable protective layers on electrodes and reduce the electrolyte's flammability, enabling safe battery operation at high voltages and temperatures while maintaining operational performance, thus resolving the contradiction between operability and thermal safety.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves energy density, cycle life, and safety of lithium-ion batteries by stabilizing electrode interfaces, reducing flammability, and increasing thermal stability, thereby overcoming limitations of silicon-based anodes and high-voltage cathodes.

Implementation Method 1

fluorinated electrolyte formulations that form stable, electronically insulating but ionically conducting SEI layers on silicon anodes

Methodology Applied
Scientific EffectSolid electrolyte interphase (SEI) layer formation:

Implementation Method 2

modify cathode surfaces to create stable CEI layers

Methodology Applied
Scientific EffectCathode electrolyte interphase (CEI) layer formation:

Data Source

PatentUS12531269B2Silicon-based energy storage devices with fluorinated electrolyte formulations
Publication Date: 2026.01.20 ENEVATE CORP
  • US12531269B2 patent drawing
  • US12531269B2 patent drawing
  • US12531269B2 patent drawing

AI summary

Electrolytes and electrolyte additives for energy storage devices comprising fluorinated electrolyte additive compounds are disclosed. The energy storage device comprises a first electrode and a second electrode, where one or both of the first electrode and the second electrode is a Si-based electrode, a separator between the first electrode and the second electrode, an electrolyte, and at least one electrolyte additive selected from a linear carbonate, a cyclic carbonate, a linear carboxylic ester, a linear ether, a linear acetate, a sulfone, a linear anhydride, a cyclic anhydride, a phosphate, a phosphite, a phosphorus-containing compound, a phosphazene, a cyclic phosphazene, a nitrogen-containing compound, a silicon-containing compound, a sulfur-containing compound, a Li salt compound, a metal salt compound, fluorine salt compound, or combinations thereof, which may be partially or fully fluorinated and may be optionally substituted.