Fluorinated Halide Cathode Material for High-Voltage Solid-State Batteries

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Solution Overview

Problem

Existing all-solid-state batteries face degradation in charge-discharge characteristics when operating at potentials higher than 4.3 V vs. Li/Li+, due to oxidative decomposition of halide solid electrolytes containing Cl, Br, or I, and low oxidation resistance of sulfide solid electrolytes, limiting their energy density and efficiency.

Innovation Solution

A positive electrode material comprising a halide solid electrolyte with F, which provides high oxidation resistance and ionic conductivity, allowing operation at potentials up to 6.0 V vs. Li/Li+, comprising Li, F, and at least one of Ti, Zr, or Al, with specific compositional ratios and structures to enhance performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If halide solid electrolytes containing Cl, Br, or I are used, then ionic conductivity is improved, but oxidative decomposition occurs at potentials higher than 4.3 V vs. Li/Li+

Engineering Contradiction:
Improveoxidation resistanceVSAvoidcharge-discharge efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent changes the chemical composition parameter of the halide solid electrolyte by specifically selecting fluorine-containing compounds (Li2MgF4, Li2CaF4, Li2BaF4, Li2SrF4, Li2ZnF4, Li2AlF6, Li2GaF6, Li2InF6) to achieve high oxidation resistance at potentials above 4.3 V vs. Li/Li+, resolving the contradiction between ionic conductivity and oxidation stability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite positive electrode material combining fluorine-containing halide solid electrolyte with positive electrode active material, where the composite structure enables both high ionic conductivity and exceptional oxidation resistance, allowing operation at potentials up to 6.0 V vs. Li/Li+ without charge-discharge efficiency degradation

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If sulfide solid electrolytes are used, then ease of manufacture is improved, but oxidation resistance is insufficient for high potential operation

Engineering Contradiction:
ImprovemanufacturabilityVSAvoidoxidation resistance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent changes the electrolyte material parameter from sulfide-based to fluorine-containing halide-based solid electrolytes, maintaining manufacturability through similar processing techniques while achieving the required oxidation resistance for high-potential operation above 4.3 V vs. Li/Li+

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If operating potential is increased above 4.3 V vs. Li/Li+, then energy density is improved, but charge-discharge characteristics degrade due to electrolyte decomposition

Engineering Contradiction:
Improveenergy densityVSAvoidcharge-discharge characteristics
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent changes the operating potential parameter to greater than 4.3 V vs. Li/Li+ (up to 6.0 V) by introducing fluorine-containing halide solid electrolytes, which maintain exceptional charge-discharge characteristics even at these elevated potentials, thereby achieving high energy density without performance degradation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The composite structure of fluorine-containing halide solid electrolyte and positive electrode active material enables stable operation at high potentials, allowing the battery to achieve high energy density through increased operating voltage while maintaining excellent charge-discharge efficiency

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables batteries to maintain excellent charge-discharge efficiency and increase energy density by operating at higher potentials, overcoming the limitations of previous electrolytes and achieving high power and energy storage capabilities.

Implementation Method 1

The halide solid electrolyte comprises F and has high ionic conductivity, allowing operation at potentials up to 6.0 V vs. Li/Li+

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 2

The positive electrode active material is capable of occluding and releasing lithium ions at greater than 4.3 V versus lithium

Methodology Applied
Scientific EffectIntercalation: Absorption (physical)

Data Source

PatentUS20240250291A1Positive electrode material, battery using the same, and method for charging battery
Publication Date: 2024.07.25 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US20240250291A1 patent drawing
  • US20240250291A1 patent drawing
  • US20240250291A1 patent drawing

AI summary

A positive electrode material of the present disclosure comprises a positive electrode active material and a halide solid electrolyte. The halide solid electrolyte comprises F. The positive electrode active material is capable of occluding and releasing lithium ions at greater than 4.3 V versus lithium. A battery of the present disclosure comprises a positive electrode, a negative electrode, and an electrolyte layer disposed between the positive electrode and the negative electrode. The positive electrode comprises the positive electrode material of the present disclosure.