Fluorinated Polymer Grafted Platinum Particles for Fuel Cell Electrodes

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Solution Overview

Problem

Fuel cells, particularly PEMFCs, face challenges in maintaining high current density operations due to platinum particle degradation, flooding of electrodes, and high production costs associated with platinum usage, which affects their efficiency and lifespan.

Innovation Solution

A method for preparing particles suitable for catalyzing oxygen reduction or hydrogen oxidation by grafting them with proton-conducting styrenic polymers via atom transfer radical polymerization, ensuring covalent bonding and hydrophobic properties that prevent flooding and enhance stability at high current densities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If platinum particles are used as catalysts in PEMFC electrodes, then catalytic activity for oxygen reduction and hydrogen oxidation is achieved, but electrode flooding occurs at high current densities and platinum degradation reduces lifespan

Engineering Contradiction:
Improvecurrent densityVSAvoidelectrode flooding
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

A fluorinated polymer graft is introduced as an intermediary layer between the platinum catalyst and the electrode environment. This graft acts as a mediator that provides proton conduction pathways while maintaining hydrophobicity to prevent water accumulation, thereby enabling high current density operation without flooding

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention modifies the surface properties of platinum particles by grafting fluorinated polymers, changing parameters such as surface hydrophobicity and proton conductivity. This parameter change allows the catalyst to maintain activity at high current densities while resisting flooding through enhanced water management properties

Inventive Principle:
Principle #35Parameter changes

2Reliability

If high platinum loading is used to maintain catalytic activity, then electrode performance is improved, but production costs increase significantly

Engineering Contradiction:
Improveelectrode performanceVSAvoidplatinum loading
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

By modifying the surface properties of platinum particles through fluorinated polymer grafting, the invention enhances proton conductivity and stabilizes particle dispersion. This allows for reduced platinum loading while maintaining catalytic performance, as the grafted particles remain stable and active at lower concentrations

Inventive Principle:
Principle #35Parameter changes

3Productivity

If platinum particles are used to catalyze electrochemical reactions, then fuel cell operation is enabled, but particle degradation through dissolution and agglomeration reduces efficiency over time

Engineering Contradiction:
Improvefuel cell operationVSAvoidplatinum particle stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The invention merges the platinum catalyst with a fluorinated polymer graft to create a composite structure. This combination provides the benefits of both components: the catalytic activity of platinum and the stabilizing, proton-conducting properties of the polymer, thereby preventing particle degradation while maintaining fuel cell operation

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The grafted platinum particles represent a composite material system where the fluorinated polymer coating provides structural stability and chemical protection to the platinum core. This composite structure resists dissolution and agglomeration, maintaining particle integrity and catalytic efficiency over extended operation periods

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method allows for improved electrochemical performance at high current densities without electrode flooding, reducing the need for high platinum loading and maintaining stability, thus enhancing fuel cell efficiency and lifespan.

Implementation Method 1

these particles being, in addition, proton-conducting thanks to a functionalisation of the said particles with specific proton-conducting organic fluorinated polymers

Methodology Applied
Scientific EffectProton conduction: Conduction (electrical)

Implementation Method 2

ensure good performance at high current densities, thanks in particular to the presence in the proton-conducting polymer of fluorinated styrene repeating units, which ensure a hydrophobic character that will prevent, in particular, the phenomenon of flooding of the electrodes

Methodology Applied
Scientific EffectHydrophobic effect: Hydrophobe

Implementation Method 3

a polymer preparation step for preparing at least one polymer by atom transfer radical polymerisation (ATRP)

Methodology Applied
Scientific EffectAtom transfer radical polymerization: Photopolymerisation

Data Source

PatentUS11390702B2Particles suitable for catalyzing oxygen reduction or hydrogen oxidation and being proton-conducting by grafting specific proton-conducting fluorinated polymers to the surface thereof
Publication Date: 2022.07.19 COMMISSARIAT A LENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES
  • US11390702B2 patent drawing
  • US11390702B2 patent drawing
  • US11390702B2 patent drawing

AI summary

Proton-conducting, fluorinated polymer grafted particles for use in the preparation of catalytic layers for fuel cells, such as H2/air cells or H2/O2 cells. The grafted particles include a particle made of a material for catalyzing oxygen reduction or hydrogen oxidation, such as a platinum particle, that has been grafted with a proton-conducting, fluorinated polymer graft. The proton-conducting, fluorinated polymer graft includes an organic spacer group, a single bond or an organic spacer group, a repeating unit resulting from polymerization of a fluorinated styrenic monomer, and a repeating unit resulting, from polymerization of a non-fluorinated styrenic monomer bearing at least one proton-conducting group.