Fluorinated Polymer Lattice for Lithium Anode Dendrite Suppression

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Solution Overview

Problem

Lithium-sulfur batteries face performance limitations due to the migration of polysulfides, which leads to capacity decay and cell failure, particularly in electric vehicles, where the polysulfide shuttle effect impedes lithium ion transport and reduces battery efficiency.

Innovation Solution

A lithium-sulfur battery design incorporating a ternary solvent package and carbonaceous structures with graded porosity, along with a polymeric network of fluorinated polymer chains grafted onto the anode, which suppresses polysulfide migration and dendrite formation, and a protective lattice on the cathode to confine polysulfides, ensuring stable lithium ion transport.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If lithium-sulfur batteries use conventional electrolyte and electrode structures, then high energy density can be achieved, but polysulfide migration occurs leading to capacity decay and cell failure

Engineering Contradiction:
Improveenergy densityVSAvoidbattery stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A polymeric protective lattice coating is applied to the sulfur cathode, forming a flexible thin film barrier that physically confines polysulfides within the cathode structure while allowing lithium ion transport. This lattice acts as a selective barrier that prevents harmful polysulfide migration without blocking beneficial ion transport, thereby maintaining high energy density while improving battery stability and preventing capacity decay

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The battery employs composite electrode structures combining sulfur with conductive carbon matrices and polymeric protective lattices. The composite cathode integrates sulfur active material with conductive carbon frameworks and protective polymeric coatings, creating a multi-functional composite that simultaneously provides electrical conductivity, polysulfide confinement, and structural stability, thus achieving both high energy density and reliable cyclic performance

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If lithium metal anode is used to achieve high capacity, then dendrite formation occurs impeding ion transport and reducing efficiency

Engineering Contradiction:
Improvelithium capacityVSAvoiddendrite formation
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

A polymeric protective lattice is introduced as an intermediary layer between the lithium metal anode and the electrolyte. This lattice serves as a mediator that provides structured pathways for lithium ion deposition, guiding uniform ion distribution and preventing uncontrolled dendritic growth. The lattice acts as a template that facilitates smooth ion transport while constraining lithium deposition to prevent dendrite formation, thus maintaining high lithium capacity without the harmful dendrite effect

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention modifies the physical and chemical parameters at the anode interface by introducing the polymeric lattice structure. This changes the surface morphology, ionic conductivity distribution, and deposition kinetics parameters, transforming the uncontrolled dendritic growth conditions into controlled uniform deposition conditions. The lattice alters the local electric field distribution and ion flux patterns, enabling high capacity operation without dendrite formation by fundamentally changing the deposition parameters

Inventive Principle:
Principle #35Parameter changes

3Reliability

If polysulfide migration is prevented using protective coatings, then capacity decay is reduced, but lithium ion transport may be impeded

Engineering Contradiction:
Improvecapacity retentionVSAvoidion transport rate
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The polymeric protective lattice is designed with a porous or mesh-like structure that provides selective transport pathways. The porous structure allows lithium ions to pass through via diffusion and migration channels while physically blocking larger polysulfide molecules. This porous architecture enables the lattice to function as a selective filter that maintains high ion transport rates for lithium while preventing polysulfide migration, thus improving capacity retention without sacrificing ion transport speed

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The protective lattice exhibits different properties at different scales: at the molecular level, it has open pathways for small lithium ions; at the macro level, it forms a continuous barrier against polysulfide migration. This local quality differentiation allows the same material structure to simultaneously enable fast ion transport while preventing harmful substance migration, resolving the contradiction between capacity retention and ion transport rate

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances battery performance by preventing polysulfide migration, reducing capacity decay, and maintaining efficient lithium ion transport, thereby extending the driving range and reducing recharging frequency of electric vehicles.

Implementation Method 1

The fluorinated polymer chains may produce an alkali-metal containing fluoride (e.g., lithium fluoride) in response to operational cycling of the battery. In one implementation, formation of the alkali-metal containing fluoride may suppress alkali metal dendrite formation from the anode

Methodology Applied
Scientific EffectChemical reaction (formation of lithium fluoride): Chemical Bonding

Implementation Method 2

The electrolyte may be at least partially dispersed throughout the cathode and in contact with the anode and may assist in the transport of the alkali ions between the cathode and the anode

Methodology Applied
Scientific EffectIon transport: Diffusion

Implementation Method 3

A lithium-sulfur battery design incorporating a ternary solvent package and carbonaceous structures with graded porosity, along with a polymeric network of fluorinated polymer chains grafted onto the anode, which suppresses polysulfide migration and dendrite formation

Methodology Applied
Scientific EffectPhysical confinement: Physical Containment

Data Source

PatentUS11342561B2Protective polymeric lattices for lithium anodes in lithium-sulfur batteries
Publication Date: 2022.05.24 LYTEN INC
  • US11342561B2 patent drawing
  • US11342561B2 patent drawing
  • US11342561B2 patent drawing

AI summary

A disclosed battery may include an anode, a polymeric network disposed over one or more exposed surfaces of the anode, a cathode positioned opposite to the anode, an electrolyte at least partially dispersed throughout the cathode, and a separator. The anode may include an alkali metal that can release alkali ions during operational discharge-charge cycling of the battery. The polymeric network may include carbonaceous materials grafted with fluorinated polymer chains cross-linked with each other. The fluorinated polymer chains may produce an alkali-metal containing fluoride in response to operational cycling of the battery. Formation of the alkali-metal containing fluoride may suppress alkali metal dendrite formation from the anode such that lithium is consumed to form lithium fluoride rather than forming lithium-containing dendritic structures. The separator may be positioned between the anode and the cathode.