Fluorinated Polymer Electrolytes for Stable Silicon Battery Interfaces

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Solution Overview

Problem

Lithium-ion batteries with silicon-based anodes and high-voltage cathodes face challenges such as unstable solid electrolyte interphase layers, oxidative instability, and transition metal ion dissolution, leading to reduced cycling life and safety concerns, particularly due to the large volumetric expansion of silicon anodes and decomposition of electrolytes at high voltages.

Innovation Solution

The development of fluorinated polymer electrolyte additives that form stable, electronically insulating but ionically conducting solid electrolyte interphase (SEI) layers on silicon anodes and cathode surfaces, enhancing mechanical strength and thermal stability, and reducing flammability, thereby improving the electrochemical performance and safety of lithium-ion batteries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon-based anodes are used to increase energy density, then capacity is improved, but volumetric expansion during lithiation leads to disintegration and reduced cycling life

Engineering Contradiction:
ImprovecapacityVSAvoidcycling life
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A flexible polymer coating layer is applied to the silicon anode particles. This coating acts as a buffer that can accommodate the volumetric expansion and contraction of silicon during lithiation and delithiation cycles, preventing particle disintegration while maintaining structural integrity and electrical contact.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The anode is designed as a composite structure combining silicon particles with a polymer coating matrix. This composite approach leverages the high capacity of silicon while the polymer component provides mechanical flexibility and structural stability, resolving the contradiction between capacity and cycling life.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If conventional electrolytes are used with high-voltage cathodes, then energy density is improved, but oxidative instability occurs at voltages beyond 4.5 V

Engineering Contradiction:
Improveenergy densityVSAvoidelectrochemical stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The electrolyte composition is modified by incorporating specific additives that change its oxidation resistance parameters. These additives raise the oxidation potential of the electrolyte, enabling stable operation at high cathode potentials above 4.5 V while maintaining high energy density.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Electrolyte additives act as intermediaries that form protective interface layers on the cathode surface. These layers mediate between the high-voltage cathode and the electrolyte, preventing direct oxidative decomposition of the electrolyte while allowing lithium ion transport.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If silicon anodes are used, then capacity is improved, but unstable solid electrolyte interphase leads to continuous electrolyte decomposition

Engineering Contradiction:
ImprovecapacityVSAvoidirreversible capacity loss
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

A stable polymer coating is pre-applied to the silicon anode surface before battery assembly. This preliminary protective layer prevents direct contact between the unstable silicon surface and the electrolyte, eliminating continuous decomposition and irreversible capacity loss from the outset.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The polymer coating serves as an intermediary layer between the silicon anode and the electrolyte. This intermediate layer provides a stable solid electrolyte interphase that allows lithium ion transport while preventing electrolyte decomposition reactions.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Quantity of substance

If high-voltage cathodes are used to increase energy density, then capacity is improved, but transition metal ion dissolution occurs

Engineering Contradiction:
ImprovecapacityVSAvoidcycling stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

Electrolyte additives form protective interface films on the high-voltage cathode surface that act as intermediaries. These films prevent direct contact between the electrolyte and cathode material, blocking transition metal ion dissolution into the electrolyte while maintaining high voltage operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of fluorinated polymer additives stabilizes the electrolyte interface, reduces capacity fade, and enhances thermal stability, leading to improved cycle life and safety of silicon anode-based lithium-ion batteries by preventing electrolyte decomposition and transition metal ion dissolution, while also increasing the flash point and flame retardancy of the electrolyte.

Implementation Method 1

fluorinated polymer electrolyte additives that form stable, electronically insulating but ionically conducting solid electrolyte interphase (SEI) layers on silicon anodes and cathode surfaces

Methodology Applied
Scientific EffectSolid electrolyte interphase formation:

Implementation Method 2

enhancing mechanical strength and thermal stability

Methodology Applied
Scientific EffectMechanical strengthening:

Implementation Method 3

enhancing mechanical strength and thermal stability

Methodology Applied
Scientific EffectThermal stability enhancement:

Implementation Method 4

reducing flammability, thereby improving the electrochemical performance and safety of lithium-ion batteries... increasing the flash point and flame retardancy of the electrolyte

Methodology Applied
Scientific EffectFlame retardancy:

Data Source

PatentUS11888114B2Silicon-based energy storage devices with fluorinated polymer containing electrolyte additives
Publication Date: 2024.01.30 ENEVATE CORP
  • US11888114B2 patent drawing
  • US11888114B2 patent drawing
  • US11888114B2 patent drawing

AI summary

Electrolytes and electrolyte additives for energy storage devices comprising fluorinated polymers. The electrolytes may be used in an energy storage device comprising a first electrode and a second electrode, where at least one of the first electrode and the second electrode is a Si-based electrode, a separator between the first electrode and the second electrode, and the electrolyte.