Fluorinated Spinel Cathode Material for Higher-Voltage Li-Ion Batteries

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Solution Overview

Problem

Existing non-aqueous electrolyte secondary batteries do not achieve high discharge voltages with existing positive electrode active materials.

Innovation Solution

A composite oxide with a crystal structure belonging to the space group Fm-3m, represented by the formula LixTMtmMyO2-fFf, is used as the positive electrode active material, where Q=2×tm×{1−(1−f/2)5} ≥ 1, and the dV/dq-SOC curve exhibits one or more peaks between 40% and 70% SOC during charging, ensuring high discharge voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If conventional positive electrode active materials are used, then the battery structure is simple and easy to manufacture, but the discharge voltage is low and energy density is insufficient

Engineering Contradiction:
Improvedischarge voltageVSAvoidmaterial composition complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent employs a composite oxide material with spinel structure containing multiple transition metals (Mn, Ni, Co, Zn) and fluorine substitution. This composite material approach enables achieving high discharge voltage (above 3.5V) and high capacity (above 100 mAh/g) by combining the advantages of different metals while using fluorine to stabilize the structure and prevent Jahn-Teller distortion.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent systematically optimizes compositional parameters including the ratio of transition metals (Mn:Ni:Co:Zn), fluorine content (f in LixTMtmMyO2-fFf), and lithium content (x). By controlling these parameters within specific ranges, the material achieves both high discharge voltage and structural stability, resolving the contradiction between performance improvement and material complexity.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If high capacity materials are used to increase energy density, then the discharge capacity increases, but the discharge voltage decreases

Engineering Contradiction:
Improvedischarge capacityVSAvoiddischarge voltage
Core Design Contradiction:
Quantity of substanceVSPower

Solution Approach 1:

The spinel composite oxide combines Mn3O4 (providing high capacity) with Ni, Co, and Zn compounds (providing high voltage stability). The synergistic effect of these components enables simultaneous achievement of high discharge capacity (above 100 mAh/g) and high discharge voltage (above 3.5V), directly resolving the voltage-capacity trade-off.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

Different transition metal elements are distributed in specific crystallographic sites within the spinel structure, with each element contributing its unique properties: Mn provides high capacity through multi-electron redox, while Ni, Co, and Zn stabilize the structure and maintain high voltage. This local differentiation of functional roles enables simultaneous optimization of voltage and capacity.

Inventive Principle:
Principle #3Local quality

3Stability of the object's composition

If fluorine substitution is increased to stabilize the crystal structure, then the structural stability improves, but the oxygen content decreases which may affect capacity

Engineering Contradiction:
Improvecrystal structure stabilityVSAvoidoxygen content
Core Design Contradiction:
Stability of the object's compositionVSQuantity of substance

Solution Approach 1:

The patent precisely controls the fluorine substitution parameter (f in LixTMtmMyO2-fFf) within an optimal range. This controlled substitution stabilizes the spinel structure by preventing Jahn-Teller distortion and maintaining cubic symmetry, while the parameter optimization ensures sufficient oxygen content remains to support high discharge capacity (above 100 mAh/g).

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite oxide material achieves a higher discharge voltage and capacity compared to conventional materials, with discharge capacities exceeding 100 mAh/g and discharge voltages above 3.5 V, enhancing the performance of non-aqueous electrolyte secondary batteries.

Implementation Method 1

performs charging and discharging by moving lithium ions and the like between the positive electrode and the negative electrode

Methodology Applied
Scientific EffectIon insertion/extraction:

Implementation Method 2

one or more peaks in an SOC range of greater than or equal to 40% and less than or equal to 70% appear in a dV/dq-SOC curve showing a relationship between a state of charge SOC of the half-cell and dV/dq

Methodology Applied
Scientific EffectVoltage-capacity relationship measurement:

Data Source

PatentUS20250210644A1Positive electrode active material for nonaqueous electrolyte secondary batteries
Publication Date: 2025.06.26 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US20250210644A1 patent drawing
  • US20250210644A1 patent drawing
  • US20250210644A1 patent drawing

AI summary

A positive electrode active material for nonaqueous electrolyte secondary batteries according to the present invention is a composite oxide which is represented by general formula LixTMtmMyO2-fFf and has a crystal structure that belongs to the space group Fm-3m; and in the general formula, TM represents a transition metal, M represents a non-transition metal, and if Q=2×tm×(1−(1−f/2)5), Q≥1 is satisfied. With respect to a dV/dq-SOC curve showing the relationship between the state of charge SOC and dV/dq of a half cell that contains this composite oxide, the dV/dq-SOC curve being obtained by charging the half cell with a charging current of 0.1 C at 25° C. to an end voltage within the range of 4.7 V to 4.95 V, there is one or more peaks within the SOC range from 40% to 70%.