Fluorinated Sulfone Electrolyte for High Voltage Battery Stability

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Solution Overview

Problem

Current lithium ion battery electrolyte solvents, such as linear carbonates, decompose at high cathode potentials above 4.2 V, leading to reduced battery performance, especially at high temperatures and with high voltage cathodes.

Innovation Solution

Development of an electrolyte composition comprising a fluorinated solvent, a fluorinated sulfone, and at least one component selected from borate or oxalate salts, or a fluorinated cyclic carbonate, which forms an electrolyte composition that enhances cycling performance at high temperatures and high voltages.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional non-aqueous electrolyte solvents (linear carbonates, cyclic carbonates) are used, then the electrolyte composition is simple and commonly available, but the solvents decompose at cathode potentials above 4.2 V, resulting in poor cycling performance at high temperatures and high voltages

Engineering Contradiction:
Improvecycling performanceVSAvoidsolvent decomposition
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces fluorinated solvents and fluorinated sulfones with modified chemical structures that have higher electrochemical stability windows. The fluorination changes the electrical and chemical parameters of the solvent molecules, enabling them to withstand higher cathode potentials (up to 5 V) without decomposition, thus resolving the contradiction between reliability and harmful decomposition effects

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The electrolyte composition combines fluorinated solvents, fluorinated sulfones, and specific salt components (borate salts, oxalate salts) to create a composite electrolyte system. This composite approach leverages the complementary properties of each component to achieve superior cycling performance at high temperatures and voltages while preventing solvent decomposition

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If high voltage cathodes (4 V spinel LiMn2O4, 4.7 V LiMn1.5Ni0.5O4) are used to increase energy density, then the battery capacity increases, but the electrolyte solvents decompose more rapidly, reducing battery reliability

Engineering Contradiction:
Improvebattery capacityVSAvoidcycling performance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The fluorinated electrolyte components are specifically designed to match the high voltage requirements of advanced cathode materials. The modified solvents maintain their structural integrity at potentials up to 5 V, enabling the use of high-capacity cathodes like LiMn1.5Ni0.5O4 (4.7 V) without suffering from rapid decomposition, thus simultaneously achieving high capacity and reliability

Inventive Principle:
Principle #35Parameter changes

3Power

If high temperature operation is enabled to increase power output, then the battery delivers more power, but the electrolyte decomposition accelerates, reducing operational stability

Engineering Contradiction:
Improvepower outputVSAvoidelectrolyte stability
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

The fluorinated sulfones and fluorinated solvents exhibit enhanced thermal stability compared to conventional electrolyte components. The strong C-F bonds and modified molecular structures raise the thermal decomposition temperature of the electrolyte, allowing the battery to operate at elevated temperatures with maintained compositional stability and power output

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11374260B2Nonaqueous electrolyte compositions comprising fluorinated sulfones
Publication Date: 2022.06.28 SYENSQO SA
  • US11374260B2 patent drawing
  • US11374260B2 patent drawing
  • US11374260B2 patent drawing

AI summary

Disclosed herein are electrolyte compositions comprising a fluorinated solvent, a fluorinated sulfone, at least one component selected from a borate salt, and/or an oxalate salt, and/or a fluorinated cyclic carbonate, and at least one electrolyte salt. The fluorinated solvent may be a fluorinated acyclic carboxylic acid ester, a fluorinated acyclic carbonate, a fluorinated acyclic ether, or combinations thereof. The electrolyte compositions are useful in electrochemical cells, such as lithium ion batteries.