Fluorine Copolymer Optical Film Alignment Defects

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Solution Overview

Problem

Existing optical films face challenges in achieving uniform alignment and homogeneity of liquid crystal compounds, leading to alignment defects and uneven coating thickness, particularly when combining layers for advanced optical functions.

Innovation Solution

A fluorine-containing polymer with specific repeating units is developed, which forms a film with excellent aligning properties and homogeneity, comprising a composition that includes a polymerizable liquid crystal compound, enhancing the compatibility and wettability of the film with the substrate, thereby reducing defects and unevenness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a stretched birefringent film is used as an optical film, then the optical function is achieved, but alignment defects and unevenness occur

Engineering Contradiction:
Improvealignment uniformityVSAvoidcoating thickness uniformity
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent changes the chemical composition parameters by introducing fluorine-containing groups and specific molecular structures (General Formulae I-IV) to the polymer material. This modifies the surface energy, wettability, and alignment properties of the optical film, enabling uniform liquid crystal alignment without the defects associated with conventional stretched birefringent films

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite polymer system comprising multiple fluorine-containing monomer units (Formulae I-IV) combined in specific ratios. This composite structure integrates the benefits of fluorine-containing groups for improved wettability and alignment, while the copolymer architecture ensures mechanical stability and coating uniformity

Inventive Principle:
Principle #40Composite materials

2Reliability

If layers are combined to constitute optical laminates for sophisticated functions, then optical performance is enhanced, but coating defects and unevenness increase

Engineering Contradiction:
Improveoptical function performanceVSAvoidcoating homogeneity
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent achieves homogeneity by designing a copolymer system where fluorine-containing monomer units (Formulae I-IV) are distributed uniformly throughout the polymer chain. This homogeneous composition ensures consistent wettability and alignment properties across the entire optical film surface, preventing localized defects even in multi-layer laminates

Inventive Principle:
Principle #33Homogeneity

Solution Approach 2:

The patent modifies the chemical parameters of the polymer by incorporating specific fluorine-containing functional groups and controlling the compositional ratios of different monomer units. These parameter changes optimize the surface properties for improved layer adhesion and uniform coating formation in complex multi-layer optical structures

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20230135489A1Fluorine-containing copolymer, composition, optical film, liquid crystal film, hardcoat film, and polarizing plate
Publication Date: 2023.05.04 FUJIFILM CORP
  • US20230135489A1 patent drawing
  • US20230135489A1 patent drawing
  • US20230135489A1 patent drawing

AI summary

A fluorine-containing polymer includes at least one repeating unit represented by any of General Formulae (I) to (III):