Fluorine-Doped Garnet Electrolyte for Low-Temperature Sintering

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Solution Overview

Problem

Garnet-type oxide lithium secondary batteries face challenges in achieving sufficient sintering at low temperatures, leading to high grain boundary resistance and poor lithium ion conduction properties.

Innovation Solution

A lithium composite metal oxide electrolyte with the formula Li7-xLa3(Zr2-xAx)O12-yFy, where 0.1≤x≤1.0 and 0.0<y≤1.0, and A represents Ta, Nb, and Sb, is used, incorporating fluorine to enhance lithium ion conductivity and stabilize the electrolyte structure, allowing for improved sintering and ion conduction at lower firing temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by stationary object

If firing is performed at a low temperature, then energy consumption is reduced, but sufficient sintering does not occur at the interface between crystal grains leading to high grain boundary resistance

Engineering Contradiction:
Improveenergy consumptionVSAvoidgrain boundary resistance
Core Design Contradiction:
Use of energy by stationary objectVSReliability

Solution Approach 1:

The patent introduces fluorine substitution (y>0) and multi-element doping (A=Ba, Sr, Ca; B=Ta, Nb, Sb) to modify the crystal structure and chemical composition of the garnet-type oxide. These compositional parameter changes enable sufficient sintering and reduced grain boundary resistance at lower firing temperatures, resolving the contradiction between energy consumption and reliability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite electrolyte material with multiple cation substitutions (A-site: Ba/Sr/Ca; B-site: Ta/Nb/Sb; fluorine anion substitution) to achieve synergistic effects. This composite approach enables low-temperature sintering while maintaining low grain boundary resistance, as the multiple dopants work together to facilitate grain boundary formation and ion conduction.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If firing is performed at a low temperature, then manufacturing cost is reduced, but lithium ion conduction property is insufficient

Engineering Contradiction:
Improvemanufacturing costVSAvoidlithium ion conduction property
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent modifies the chemical composition parameters by introducing fluorine (y>0) and multi-element doping (A=Ba, Sr, Ca; B=Ta, Nb, Sb) to enable low-temperature processing. These compositional changes reduce the required firing temperature while maintaining or improving lithium ion conduction properties, thus reducing manufacturing cost without sacrificing performance.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies localized doping strategies where specific elements (Ba, Sr, Ca at A-site; Ta, Nb, Sb at B-site) are introduced to create favorable local environments for lithium ion conduction. The fluorine substitution at oxygen sites also creates localized structural modifications that facilitate ion transport, enabling good conduction properties at lower processing temperatures.

Inventive Principle:
Principle #3Local quality

3Stability of the object's composition

If conventional garnet-type oxide is used, then material stability is maintained, but grain boundary resistance remains high due to insufficient sintering

Engineering Contradiction:
Improvematerial stabilityVSAvoidgrain boundary resistance
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent develops a composite garnet-type oxide with multiple cation substitutions (A=Ba, Sr, Ca; B=Ta, Nb, Sb) and fluorine anion substitution. This composite structure maintains the overall garnet-type crystal stability while creating favorable grain boundary characteristics through the synergistic effects of multiple dopants, thereby reducing grain boundary resistance.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the compositional parameters by introducing fluorine (y>0) and multi-element doping to modify the crystal structure and chemical bonding characteristics. These parameter changes maintain material stability while improving grain boundary sintering behavior and reducing grain boundary resistance.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electrolyte achieves reduced grain boundary resistance and enhanced lithium ion conduction, improving the charge-discharge characteristics and capacity of lithium-ion batteries, even when fired at lower temperatures.

Implementation Method 1

incorporating fluorine to enhance lithium ion conductivity and stabilize the electrolyte structure

Methodology Applied
Scientific EffectFluorine substitution:

Implementation Method 2

when firing is performed at a low temperature, sufficient sintering does not occur at an interface between crystal grains

Methodology Applied
Scientific EffectSintering: Sintering

Implementation Method 3

improvement of the lithium ion conduction property

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Data Source

PatentUS11437645B2Electrolyte, battery, electronic apparatus, and methods for producing electrolyte and battery
Publication Date: 2022.09.06 SEIKO EPSON CORP
  • US11437645B2 patent drawing
  • US11437645B2 patent drawing
  • US11437645B2 patent drawing

AI summary

An electrolyte according to the present disclosure contains a lithium composite metal oxide represented by the following compositional formula.Li7-xLa3(Zr2-xAx)O12-yFy In the formula, 0.1≤x≤1.0, 0.0&lt;y≤1.0, and A represents two or more types of Ta, Nb, and Sb.