Fluorine-Modified Hole Transport Layer for Organic Solar Cells

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Solution Overview

Problem

Organic solar cells face challenges in power conversion efficiency due to structural disorder in the active layer and moisture degradation, which affect device performance and stability, making mass production costly and inefficient.

Innovation Solution

A process involving the application of a fluorine-containing layer directly on the hole transport layer to reduce surface energy, improve molecular orientation, and protect against moisture degradation, enhancing the device's power conversion efficiency and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional hole transport layer is used without fluorine modification, then the manufacturing process is simpler, but the power conversion efficiency and device stability are reduced due to structural disorder and moisture degradation

Engineering Contradiction:
Improvedevice stabilityVSAvoidlayer structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A fluorine-containing layer is introduced as an intermediary between the hole transport layer and the active layer. This intermediate layer serves multiple functions: it reduces surface energy to improve molecular orientation, acts as a moisture barrier to prevent degradation, and maintains electrical functionality. The fluorine-containing layer with formula CF2(CF3)COOH specifically provides these beneficial effects without requiring complete redesign of the existing hole transport layer architecture.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention employs a composite structure where a fluorine-containing material is combined with the hole transport layer materials (such as PEDOT:PSS). The fluorine-containing layer creates a composite interface that combines the electrical transport properties of the hole transport layer with the surface energy modification and moisture resistance properties of the fluorine-containing material, achieving enhanced overall device performance.

Inventive Principle:
Principle #40Composite materials

2Productivity

If the active layer is deposited without fluorine modification, then the deposition process is faster and simpler, but the molecular orientation remains disordered reducing carrier transport efficiency

Engineering Contradiction:
Improvedeposition efficiencyVSAvoidmolecular orientation control
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The fluorine-containing layer is deposited on the hole transport layer before depositing the active layer. This preliminary action modifies the surface properties (reduces surface energy) of the underlying layer, which then guides the molecular orientation of the subsequently deposited active layer materials. The fluorine-containing layer prepares the surface in advance to promote desired molecular alignment during active layer formation, improving manufacturing precision without slowing down the overall deposition process.

Inventive Principle:
Principle #10Preliminary action

3Duration of action of stationary object

If no moisture protection is provided, then the device structure is simpler and manufacturing cost is lower, but the device lifetime is reduced due to moisture absorption and degradation

Engineering Contradiction:
Improvedevice lifetimeVSAvoidpackage structure complexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The fluorine-containing layer serves as an intermediary moisture barrier between the internal device components and the external environment. It provides hydrophobic protection against moisture ingress while maintaining electrical functionality, eliminating the need for additional dedicated moisture barrier layers or complex packaging structures. This single layer simultaneously addresses both electrical performance and moisture protection requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The fluorine-containing layer creates a chemically inert and hydrophobic environment at the interface between the hole transport layer and active layer. This inert interface resists moisture absorption and chemical degradation, protecting the underlying sensitive organic materials from environmental damage without requiring the device to be operated in a controlled atmosphere glove box during manufacturing.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The fluorine-containing layer modification results in improved power conversion efficiency, increased open-circuit voltage, and extended device lifetime by reducing structural disorder and moisture sensitivity, facilitating more efficient and cost-effective production.

Implementation Method 1

providing a fluorine-containing layer directly on said hole transport layer

Methodology Applied
Scientific EffectSurface energy reduction: Surface Tension

Implementation Method 2

improve the long term stability of an OSC by decreasing the absorbed moisture in the OSC structure

Methodology Applied
Scientific EffectHydrophobic effect: Hydrophobe

Data Source

PatentUS9985230B2Fluorine-modification process and applications thereof
Publication Date: 2018.05.29 ACAD SINICA
  • US9985230B2 patent drawing
  • US9985230B2 patent drawing
  • US9985230B2 patent drawing

AI summary

The present invention is related to a process for reducing surface energy of a hole transport layer. The disclosed process comprises providing a hole transport layer; and providing a fluorine-containing layer directly on said hole transport layer. The configuration of said fluorine-containing layer reduces the structural disorder of an active layer and is able to recover a moisture-degraded hole transport layer, and thereby improves the performance of an electric device containing the same.