Fluorine Polymer Coating for Liquid Repellency and Slippability

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Solution Overview

Problem

Existing methods for imparting liquid repellency and slippability to article surfaces using fluorine-containing polymers, such as those obtained by copolymerizing perfluoro(allyl vinyl ether) and perfluoro(propyl vinyl ether), often fail to achieve satisfactory results in terms of liquid repellency and slippability.

Innovation Solution

A fluorine-containing polymer is developed, comprising Unit A with a fluorine-containing aliphatic ring structure forming the main chain and Unit B based on a fluorine-containing monomer with a hetero atom like oxygen or sulfur, but without a fluorine-containing aliphatic ring structure. The polymer has a residual rate of polymerizable carbon-carbon double bonds not exceeding 0.5 mol %, allowing for enhanced liquid repellency and slippability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If copolymerization of perfluoro(allyl vinyl ether) and perfluoro(propyl vinyl ether) is performed, then liquid repellency can be improved, but satisfactory liquid slippability cannot be achieved

Engineering Contradiction:
Improveliquid repellencyVSAvoidliquid slippability
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The patent changes the chemical structure parameters of the polymer by introducing Units A and B with specific molecular configurations. Unit A contains a fluorine-containing aliphatic ring structure while Unit B contains hetero atoms (oxygen or sulfur) without fluorine-containing aliphatic rings. This structural parameter change enables both liquid repellency and slippability to coexist.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite polymer structure combining two distinct types of units (Unit A with fluorine-containing aliphatic rings and Unit B with hetero atoms). This composite approach allows the material to exhibit both liquid repellency (from the fluorine-containing structures) and liquid slippability (from the hetero atom-containing structures), resolving the contradiction between these two properties.

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If surface energy is lowered to achieve liquid repellency, then liquid slippability cannot be achieved

Engineering Contradiction:
Improveliquid repellencyVSAvoidliquid slippability
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The patent changes the surface chemical composition parameters by incorporating specific fluorine-containing cyclic structures (Unit A) and hetero atom-containing structures (Unit B). This creates a surface with unique properties that differ from conventional low-surface-energy coatings, enabling both high liquid repellency and liquid slippability simultaneously.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates local structural differences within the polymer coating by distributing Unit A and Unit B throughout the structure. The fluorine-containing aliphatic rings provide local regions for liquid repellency, while the hetero atom-containing regions provide pathways for liquid slippage, allowing both functions to operate locally within the same coating.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The fluorine-containing polymer effectively forms a coating film with excellent liquid repellency and slippability, as well as superior heat resistance, making it suitable for various applications including surface treatment agents and protective films.

Implementation Method 1

By forming a coating film of the fluorine-containing compound, the surface energy decreases, thus enhancing the liquid repellency

Methodology Applied
Scientific EffectSurface energy reduction: Surface Tension

Implementation Method 2

Liquid slippability describes a state in which liquid droplets readily roll across the surface

Methodology Applied
Scientific EffectLiquid slippability: Lubrication

Data Source

PatentUS20250122317A1Fluorine-containing polymer, composition, surface treatment agent, and article
Publication Date: 2025.04.17 AGC INC
  • US20250122317A1 patent drawing
  • US20250122317A1 patent drawing
  • US20250122317A1 patent drawing

AI summary

The present invention provides a fluorine-containing polymer that is capable of forming a coating film having excellent liquid repellency and liquid slippability. Specifically provided is a fluorine-containing polymer containing a Unit A having a fluorine-containing aliphatic ring structure that constitutes the main chain, and a Unit B based on a fluorine-containing monomer b that has at least one type of hetero atom selected from the group consisting of an oxygen atom and a sulfur atom, and does not have a fluorine-containing aliphatic ring structure constituting the main chain, wherein the residual rate of polymerizable carbon-carbon double bonds is not more than 0.5 mol %.