Fluorine-Containing Polymer Resist for Liquid Immersion Lithography

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Solution Overview

Problem

Current lithographic technologies face challenges in achieving high resolution and depth of focus for microfabrication with line widths of 0.10 μm or less, particularly in liquid immersion lithography, where defects such as watermarks and bubble issues occur due to interactions with immersion liquids.

Innovation Solution

A fluorine-containing polymer with specific repeating units is used in a radiation-sensitive resin composition, which increases the receding contact angle with immersion liquids, reducing elution volume and suppressing defects by forming a resist film that is suitable for liquid immersion lithography.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If liquid immersion lithography is used to achieve high resolution, then resolution is improved, but defects such as watermarks and bubble issues occur due to interactions with immersion liquids

Engineering Contradiction:
ImproveresolutionVSAvoiddefects (watermarks and bubbles)
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The patent modifies the chemical composition parameters of the resist polymer by incorporating fluorine-containing groups with specific molecular structures (formula 1). This changes the surface energy and wettability parameters of the resist film, thereby improving its interaction characteristics with immersion liquids and suppressing defect formation while maintaining high resolution

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite polymer structure by combining fluorine-containing repeating units (formula 1) with other polymer components. This composite material approach allows the resist to exhibit both high resolution characteristics and improved resistance to immersion liquid interactions, reducing watermarks and bubble defects

Inventive Principle:
Principle #40Composite materials

2Loss of substance

If fluorine-containing polymer is added to increase receding contact angle, then elution volume is reduced, but polymer composition complexity increases

Engineering Contradiction:
Improveelution volumeVSAvoidpolymer composition
Core Design Contradiction:
Loss of substanceVSDevice complexity

Solution Approach 1:

The patent systematically varies the fluorine-containing repeating unit structure (formula 1) parameters, including the hydrocarbon group type (R0), substituent groups (R1, R2, R3), and fluoroalkylene group (X), to optimize the balance between reducing elution volume and maintaining manageable polymer composition complexity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces fluorine-containing groups at specific local positions within the polymer structure (as side chains or terminal groups rather than throughout the entire backbone). This localized modification approach reduces elution volume effectively while minimizing the overall complexity increase of the polymer composition

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The fluorine-containing polymer composition enhances the resolution and depth of focus in microfabrication, reducing defects and improving the receding contact angle with immersion liquids, thereby addressing the limitations of existing technologies in liquid immersion lithography.

Implementation Method 1

increases the receding contact angle with immersion liquids

Methodology Applied
Scientific EffectContact angle: Wetting

Data Source

PatentUS8530692B2Compound, fluorine-containing polymer, radiation-sensitive resin composition and method for producing compound
Publication Date: 2013.09.10 JSR CORPORATION
  • US8530692B2 patent drawing
  • US8530692B2 patent drawing
  • US8530692B2 patent drawing

AI summary

A compound has a following general formula (1).R0 represents an (n+1)-valent linear or branched aliphatic hydrocarbon group having 1 to 10 carbon atoms, or the like. R1 represents a hydrogen atom, a methyl group, or a trifluoromethyl group. R2 represents a single bond or the like. R3 represent a linear or branched alkyl group having 1 to 4 carbon atoms or the like. X represents a linear or branched fluoroalkylene group having 1 to 10 carbon atoms, and n is an integer from 1 to 5.