Fluorine-Containing Polymer Multilayer OLED Structure

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Solution Overview

Problem

Polymeric organic light-emitting diodes (OLEDs) face challenges in achieving high-quality, white-light emission due to difficulties in finding single chromophores that emit across the visible spectrum, leading to color shifts and reduced service life from phase separation in blends of polymers, and existing multilayer structures require high-energy radiation or thermal crosslinking, which can damage layers.

Innovation Solution

A multilayer structure utilizing polymers with fluorine-containing groups that undergo cohesive fluorine-fluorine interactions, allowing for physical crosslinking without chemical reactions, enabling the deposition of multiple layers without solvent dissolution and enhancing layer adhesion, thus stabilizing the device and improving color stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If blends of polymers are used to achieve white light emission, then the emission spectrum can cover the visible range, but phase separation occurs leading to color shifts and reduced service life

Engineering Contradiction:
Improveemission spectrum coverageVSAvoidcolor stability
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent introduces fluorine-containing groups into the polymer structure, which fundamentally changes the intermolecular interaction parameters. The fluorine-fluorine cohesive interactions create strong physical crosslinking that prevents phase separation while maintaining the blend's white light emission properties throughout the device's service life.

Inventive Principle:
Principle #35Parameter changes

2Strength

If high-energy radiation or thermal crosslinking is used to stabilize multilayer structures, then layer adhesion is improved, but the layers can be damaged

Engineering Contradiction:
Improvelayer adhesionVSAvoidlayer damage
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The patent replaces high-energy radiation and thermal crosslinking mechanisms with a chemical mechanism based on fluorine-fluorine cohesive interactions. This substitution allows multilayer structures to achieve strong adhesion and stability without exposing the layers to damaging high-energy processes, preserving the integrity of the organic semiconductor materials.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of manufacture

If coating from solution is used to deposit polymeric layers, then the process is simplified, but the solvent can dissolve or swell previous layers

Engineering Contradiction:
Improvedeposition process simplicityVSAvoidlayer integrity
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The patent modifies the polymer structure by incorporating fluorine-containing groups that create strong cohesive interactions. This parameter change in molecular structure results in enhanced intermolecular forces that prevent solvent dissolution and swelling of previously deposited layers, enabling sequential solution coating while maintaining layer integrity.

Inventive Principle:
Principle #35Parameter changes

4Device complexity

If a single-layer structure is used for polymeric OLEDs, then the manufacturing process is simplified, but control over charge separation and optimization of individual component properties is limited

Engineering Contradiction:
Improvestructure simplicityVSAvoidcharge separation control
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent divides the single-layer structure into multiple functional layers, each with specific roles in charge injection, transport, and emission. This segmentation allows independent optimization of each layer's properties while the fluorine-containing groups ensure stable interfaces between layers through cohesive interactions.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach allows for the creation of stable, high-efficiency white-light emitting OLEDs with extended service life and simplified manufacturing, avoiding the need for high-energy processes and achieving improved color consistency by using fluorine-containing polymers that form insoluble layers through fluorine-fluorine interactions.

Implementation Method 1

there is a cohesive fluorine-fluorine interaction between at least some of the fluorine-containing groups of the layer

Methodology Applied
Scientific EffectFluorine-fluorine interaction: Cohesion

Data Source

PatentEP2203944B1Optoelectronic device
Publication Date: 2014.04.16 MERCK PATENT GMBH
  • EP2203944B1 patent drawingFigure 1~2
  • EP2203944B1 patent drawing
  • EP2203944B1 patent drawing

AI summary

The invention relates to an optoelectronic device which comprises a layer containing a polymer having fluorine-containing groups, an adhesive fluorine-fluorine interaction taking place between at least part of the fluorine-containing groups of the layer. The invention further relates to the use of the optoelectronic device and to a method for producing the same.