Fluoro Sulfonated Polyphenylene Membrane for VRFB

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Solution Overview

Problem

Current ion-selective membranes for vanadium redox flow batteries, such as Nafion, are costly and have low transport selectivity between protons and vanadium ions, limiting the efficiency and scalability of these batteries for large-scale renewable energy storage.

Innovation Solution

A fluoro sulfonated poly(phenylene) membrane with a hydrophobic exterior and hydrophilic core is developed, featuring sulfonic acid groups on the core aryl groups and fluorocarbon groups on the pendent aryl groups, which enhances proton selectivity and chemical stability, reducing vanadium permeability and improving cycling performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If Nafion membrane is used, then high proton conductivity and chemical stability are achieved, but high cost and low vanadium ion transport selectivity occur

Engineering Contradiction:
Improvechemical stabilityVSAvoidcost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the chemical composition parameters by replacing perfluorinated sulfonic acid groups with sulfonated poly(ether sulfone) polymer matrix, and incorporates metal organic frameworks with specific metal ions (Fe3+, Al3+, Ga3+) to alter transport properties while maintaining chemical stability and reducing cost

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite membrane structure combining sulfonated poly(ether sulfone) polymer matrix with metal organic framework nanoparticles, where the MOF components provide enhanced vanadium ion blocking while the polymer matrix maintains proton conductivity and chemical stability

Inventive Principle:
Principle #40Composite materials

2Reliability

If Nafion membrane is used, then high proton conductivity is achieved, but low vanadium ion transport selectivity occurs

Engineering Contradiction:
Improveproton conductivityVSAvoidtransport selectivity
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent applies local quality by creating heterogeneous structures within the membrane where MOF nanoparticles are distributed throughout the polymer matrix, providing localized regions of enhanced vanadium ion blocking while maintaining overall proton conductivity through the sulfonated polymer channels

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent utilizes the porous structure of metal organic frameworks with controlled pore sizes and metal ion centers that selectively block vanadium ions based on size exclusion and electrostatic interactions, while maintaining proton transport pathways through the sulfonated polymer matrix

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The new membrane exhibits high coulombic efficiency (>99.9%), energy efficiency (73.2%), and stable performance over 800 cycles with minimal capacity decay, outperforming traditional Nafion membranes in terms of vanadium ion selectivity and chemical durability.

Implementation Method 1

The ion-selective membrane separating the two half-cells preferably prevents mixing of the electrolytes, has low permeability to the reactive vanadium species, and is permeable for the supporting ions, such as protons

Methodology Applied
Scientific EffectIon exchange: Ion Exchange

Implementation Method 2

The membrane should also be low cost and have high mechanical and chemical stability. During charging with the redox reaction, the catholyte is reduced to V2+ whilst the anolyte is oxidized to V5+. Recharging the battery moves electrons through external circuit from the positive to the negative side and causes hydrogen ions to diffuse through the membrane to the negative side

Methodology Applied
Scientific EffectSelective transport: Permeation

Implementation Method 3

A fluoro sulfonated poly(phenylene) membrane with a hydrophobic exterior and hydrophilic core is developed, featuring sulfonic acid groups on the core aryl groups and fluorocarbon groups on the pendent aryl groups

Methodology Applied
Scientific EffectHydrophobic effect: Hydrophobe

Implementation Method 4

A fluoro sulfonated poly(phenylene) membrane with a hydrophobic exterior and hydrophilic core is developed, featuring sulfonic acid groups on the core aryl groups and fluorocarbon groups on the pendent aryl groups

Methodology Applied
Scientific EffectHydrophilic effect: Hydrophile

Implementation Method 5

The electrolyte tanks store vanadium ions in four different oxidation states, V2+, V3+, VO2+ (i.e., V4+), and VO2+ (i.e., V5+), such that there is a separate redox couple on each side

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 6

During charging with the redox reaction, the catholyte is reduced to V2+ whilst the anolyte is oxidized to V5+

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 7

During charging with the redox reaction, the catholyte is reduced to V2+ whilst the anolyte is oxidized to V5+

Methodology Applied
Scientific EffectReduction: Reduction

Data Source

PatentUS11600838B2Ion-selective membrane for redox flow batteries
Publication Date: 2023.03.07 NATIONAL TECHNOLOGY & ENGINEERING SOLUTIONS OF SANDIA LLC
  • US11600838B2 patent drawing
  • US11600838B2 patent drawing
  • US11600838B2 patent drawing

AI summary

A fluoro sulfonated poly(phenylene) was rationally designed with an external hydrophobic shell and internal hydrophilic core in order to improve the durability and ion selectivity of a hydrocarbon membrane for vanadium redox flow batteries (VRFBs). The polymer was designed to prevent hydrophilic polymer chain aggregation by attaching acid moieties onto the polymer backbone, while functionalizing the external polymer shell with hydrophobic side chains to prevent excessive vanadium crossover associated with cation exchange membranes. As an example, the hydrophobic shell can be provided by pentafluorobenzoyl group functionalization of the pendent aryl groups on a Diels Alder poly(phenylene) backbone, while the internal polymer chain can contain sulfonic acid moieties to impart hydrophilic character.