Fluorophore-Tagged Surgical Articles for Retained Item Detection

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Solution Overview

Problem

Current methods for detecting retained surgical items (RSIs) during surgeries, such as x-ray tags, RFID, and data-matrix-coded sponges, suffer from high false-negative rates and are costly, failing to adequately prevent the severe consequences of retained surgical items, including complications and legal ramifications.

Innovation Solution

Surgical articles are developed with a fluorophore, specifically near-infrared (NIR) agents or fluorescent proteins affixed to various materials, allowing for detection within the body cavity using excitation light sources, providing a safer and more effective means to identify and retrieve inadvertently left items.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If x-ray tags are used to detect retained surgical items, then detection capability is improved, but patient safety deteriorates due to ionizing radiation exposure

Engineering Contradiction:
Improvedetection capabilityVSAvoidionizing radiation exposure
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent replaces x-ray detection (ionizing radiation) with optical detection using fluorophores that emit visible or near-infrared light when excited by non-ionizing light sources. This substitution eliminates radiation exposure while maintaining detection capability through fluorescent signal emission from surgical articles containing the fluorophore markers.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent utilizes fluorophores that exhibit color changes or light emission properties when excited. These fluorophores absorb light at one wavelength and emit at a different wavelength, creating a detectable optical signal that allows identification of surgical items without using ionizing radiation. The color/light emission property enables safe optical detection替代x-ray.

Inventive Principle:
Principle #32Color changes

2Measurement precision

If RFID tags are used to detect retained surgical items, then detection capability is improved, but manufacturing cost deteriorates

Engineering Contradiction:
Improvedetection capabilityVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent employs fluorophore markers that can be integrated into disposable surgical articles at low cost. These fluorophores are inexpensive chemical compounds that can be incorporated during manufacturing, replacing expensive RFID chips while maintaining detection functionality through optical means. The disposable nature of surgical articles aligns with the low-cost fluorophore approach.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent changes the detection parameter from radio-frequency signals (RFID) to optical fluorescence signals. This parameter change allows the use of simpler, cheaper materials (fluorophores) instead of complex electronic RFID tags, significantly reducing manufacturing costs while preserving detection capability through optical excitation and emission.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If data-matrix-coded sponges are used to detect retained surgical items, then detection capability is improved, but device complexity deteriorates

Engineering Contradiction:
Improvedetection capabilityVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the essential detection function from complex barcode/RFID systems and implements it through simple fluorophore markers. By removing the need for barcode printing, scanning hardware, and complex data-matrix encoding systems, the invention achieves detection capability through a single optical component (fluorophore) that emits light when excited, dramatically simplifying the overall system.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent uses fluorophores as optical copies or analogs of the information-carrying elements in barcode systems. Instead of encoding information in visual barcodes that require scanning, the fluorophore's optical emission properties directly provide detectable identification, eliminating the need for complex scanning and decoding infrastructure while maintaining detection functionality.

Inventive Principle:
Principle #26Copying

4Measurement precision

If strategic counting is performed to prevent retained surgical items, then detection capability is improved, but reliability deteriorates due to human error

Engineering Contradiction:
Improvedetection capabilityVSAvoidaccuracy
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent implements a self-detecting system where surgical articles with fluorophores automatically emit detectable optical signals when exposed to excitation light. This eliminates the need for manual counting by surgical staff, as the fluorophore-marked items self-identify through their optical emission properties, providing reliable detection independent of human attention or counting accuracy.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent creates a feedback system where the presence of surgical items is continuously detectable through fluorophore emission. The optical detection system provides real-time feedback about the presence and location of marked surgical articles, replacing the one-time manual counting process with ongoing detectable confirmation that prevents retained items regardless of initial counting accuracy.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of NIR agents or fluorescent proteins enhances detection accuracy and safety by offering a non-ionizing radiation method with high signal-to-background ratios, reducing the incidence of retained surgical items and associated complications.

Implementation Method 1

a fluorophore selected from a near infrared (NIR) agent or a fluorescent protein... offering a non-ionizing radiation method with high signal-to-background ratios

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Data Source

PatentEP3217932B1Surgical articles and methods for detection
Publication Date: 2023.03.08 GEORGIA STATE UNIVERSITY RESEARCH FOUNDATION INC
  • EP3217932B1 patent drawingFigure 1A~2B
  • EP3217932B1 patent drawingFigure 3A~4B
  • EP3217932B1 patent drawingFigure 5A~7C

AI summary

Provided herein are articles that comprise a fluorophore (such as a near infrared (NIR) agent or a fluorescent protein) affixed to a surgical article. Methods of detecting the surgical article within the body cavity of a subject are also provided. In some aspects, the detection of a surgical article left within the body cavity of the subject can occur prior to closing the body cavity after a surgical procedure. Methods of making the surgical articles are also provided.