Fluorosurfactant Electrolytes for Faster Wetting and Dendrite Control

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Solution Overview

Problem

Existing metal ion batteries face challenges in wetting time during manufacturing, initial capacity, capacity fade during cycling, dendrite formation leading to safety issues, and suboptimal performance at low temperatures.

Innovation Solution

The use of perfluoroalkyl sulfide terminated oligomers as electrolyte additives in metal ion batteries, comprising varying hydrophilic and hydrophobic monomers, to improve wetting time, initial capacity, reduce dendrite formation, and enhance battery lifetime.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional electrolytes are used in metal ion batteries, then the battery structure is simple and easy to manufacture, but the wetting time is long which reduces manufacturing productivity

Engineering Contradiction:
Improvewetting timeVSAvoidelectrolyte composition complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent introduces fluorosurfactants as intermediary substances that mediate between the electrolyte and electrode/separator surfaces. These surfactants reduce surface tension and improve wetting kinetics without fundamentally changing the base electrolyte composition, thus achieving faster wetting time while maintaining relatively simple electrolyte formulation

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies the physical-chemical parameters of the electrolyte by adding fluorosurfactants, which change the surface tension, interfacial energy, and wetting properties of the electrolyte. This allows the same electrolyte base to achieve improved wetting performance through parameter adjustment rather than complete composition redesign

Inventive Principle:
Principle #35Parameter changes

2Reliability

If conventional electrolytes are used, then the electrolyte composition is simple, but the initial capacity and capacity retention during cycling are insufficient

Engineering Contradiction:
Improvecapacity retentionVSAvoidelectrolyte composition
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent creates a composite electrolyte system by combining conventional carbonate electrolytes with fluorosurfactant additives. This composite approach leverages the benefits of both components: the conventional electrolyte provides ionic conductivity while the fluorosurfactant forms protective interfacial layers that improve capacity retention and reduce degradation during cycling

Inventive Principle:
Principle #40Composite materials

3Object-affected harmful factors

If conventional electrolytes are used, then the electrolyte formulation is simple, but dendrite formation occurs leading to safety issues

Engineering Contradiction:
Improvedendrite formationVSAvoidelectrolyte composition
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The fluorosurfactants act as intermediary protective layers at the electrode-electrolyte interface, preventing direct contact between lithium ions and electrode surfaces that would lead to dendrite formation. This intermediary layer smooths ion distribution and reduces localized stress that causes dendritic growth

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent applies preliminary protective action by having fluorosurfactants pre-form protective films on electrode surfaces before dendrites can nucleate and grow. This preliminary protection prevents the harmful dendrite formation mechanism from initiating in the first place

Inventive Principle:
Principle #9Preliminary anti-action

4Adaptability or versatility

If conventional electrolytes are used, then the electrolyte composition is simple, but low temperature performance is suboptimal

Engineering Contradiction:
Improvetemperature range performanceVSAvoidelectrolyte formulation
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The fluorosurfactants modify the physical parameters of the electrolyte system, particularly surface tension and interfacial energy, which remain beneficial across a wider temperature range. This allows the electrolyte to maintain effective wetting and ionic conductivity properties at low temperatures without requiring complete formulation redesign

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The additives significantly reduce wetting time, increase initial capacity, minimize dendrite formation, and extend battery lifetime, while maintaining performance across varying temperatures.

Implementation Method 1

the present disclosure provides additives comprising perfluoroalkyl sulfide terminated oligomers (Rf-oligomers), which are effective to improve battery performance... improved wetting time of the electrolyte into the battery

Methodology Applied
Scientific EffectSurface tension reduction: Surface Tension

Implementation Method 2

at least one fluorocarbon surfactant according to Formula I: Rf-En-S-[M1]x[M2]yH

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20250337016A1Compositions and methods for fluorosurfactants in metal ion batteries
Publication Date: 2025.10.30 EKK ADVANCED TECH LLC
  • US20250337016A1 patent drawing
  • US20250337016A1 patent drawing
  • US20250337016A1 patent drawing

AI summary

The present disclosure provides, inter alia, compositions and methods for improving metal ion battery performance. In some aspects, the present disclosure provides an electrolyte comprising a fluorosurfactant additive that is effective to improve battery lifetime, initial capacity, capacity fade, wetting time, and dendrite formation in a metal ion battery.