Fluorosurfactant Stabilization of Fluorocarbon Emulsions

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Solution Overview

Problem

There is a lack of effective surfactants for stabilizing emulsions with a continuous fluorophilic phase, as existing surfactants are not readily available or do not possess desirable physical characteristics, particularly for fluorocarbon systems where fluorocarbons are not commonly used as the continuous phase.

Innovation Solution

Development of fluorosurfactants with specific molecular weight ranges and chemical structures, including formulas such as A-B-A, A-B, or (A-B)n, where A comprises a fluorophilic component like (per)fluoropolyether, and B is non-ionic and soluble in either an aqueous or hydrocarbon phase, providing stabilization of droplets in a fluorophilic continuous phase.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If conventional surfactants are used in fluorocarbon emulsion systems, then the emulsion stability is insufficient, but using specialized fluorosurfactants with specific molecular structures improves stability

Engineering Contradiction:
Improveemulsion stabilityVSAvoidsurfactant molecular structure complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by systematically varying the molecular weight of the fluorophilic component (A) and the hydrophilic component (B) in the surfactant structure. Specifically, it identifies that A should have molecular weight >1,000 or >1,500 g/mol while B should have molecular weight >100 g/mol, optimizing the balance between fluorocarbon phase affinity and aqueous phase solubility to achieve stable emulsions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material principles by creating surfactants with hybrid structures combining fluorophilic components (such as perfluoropolyether chains) and hydrophilic components (such as polyethylene glycol chains). This composite structure allows the surfactant to simultaneously interact with both fluorocarbon and aqueous phases, resolving the stability issue in fluorocarbon-based emulsion systems.

Inventive Principle:
Principle #40Composite materials

2Reliability

If fluorocarbon oils are used as the continuous phase to reduce diffusion and cross-contamination, then emulsion stability improves, but appropriate surfactants are not readily available

Engineering Contradiction:
Improveemulsion stability and reduced cross-contaminationVSAvoidsurfactant availability
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies self-service by designing surfactants where the fluorophilic component (A) directly provides affinity for the fluorocarbon continuous phase while the hydrophilic component (B) provides solubility in the aqueous dispersed phase. This self-contained dual-functionality eliminates the need for separate stabilization agents and makes the surfactant readily available and effective for fluorocarbon-based emulsion systems.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent achieves universality by creating surfactants that can stabilize emulsions in fluorocarbon continuous phases while also being soluble in aqueous phases. The amphiphilic structure with specific molecular weight ranges allows a single surfactant molecule to perform multiple functions: stabilizing the emulsion interface, providing fluorocarbon phase compatibility, and ensuring aqueous phase solubility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Stability of the object's composition

If surfactants with higher molecular weight fluorophilic components are used, then emulsion stabilization effectiveness increases, but the surfactant solubility and processing characteristics may be affected

Engineering Contradiction:
Improvedroplet stabilization against coalescenceVSAvoidsurfactant solubility and handling
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The patent applies parameter changes by establishing specific molecular weight thresholds: the fluorophilic component (A) should have molecular weight >1,000 or >1,500 g/mol for effective stabilization, while the hydrophilic component (B) should have molecular weight >100 g/mol. These parameter optimizations balance stabilization effectiveness with solubility and processability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies local quality by differentiating the functional requirements of different parts of the surfactant molecule. The fluorophilic component (A) is designed with higher molecular weight (>1,000 or >1,500 g/mol) to provide strong fluorocarbon phase affinity and stabilization, while the hydrophilic component (B) is designed with moderate molecular weight (>100 g/mol) to ensure aqueous solubility and overall surfactant processability.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The fluorosurfactants effectively stabilize emulsions by preventing coalescence of droplets for extended periods, allowing for chemical and biological reactions within the droplets without interfering with processes, and are suitable for various applications including microfluidic systems and biological assays.

Implementation Method 1

The fluorosurfactant has one of the general formulas: A-B-A or A-B or (A-B-) n or B-(A) n or (B) n -A or A-B-A'

Methodology Applied
Scientific EffectSteric stabilization:

Implementation Method 2

Stabilizing such emulsions, however, sometimes requires the addition of appropriate surfactants

Methodology Applied
Scientific EffectSurfactant: Surfactant

Data Source

PatentEP3536396B1Fluorocarbon emulsion stabilizing surfactants
Publication Date: 2022.03.30 BIO RAD LABORATORIES INC
  • EP3536396B1 patent drawingFigure 1A~1B
  • EP3536396B1 patent drawingFigure 2A~2D
  • EP3536396B1 patent drawingFigure 2E~2G

AI summary

Surfactants (e.g., fluorosurfactants) for stabilizing aqueous or hydrocarbon droplets in a fluorophilic continuous phase are presented. In some embodiments, fluorosurfactants include a fluorophilic tail soluble in a fluorophilic (e.g., fluorocarbon) continuous phase, and a headgroup soluble in either an aqueous phase or a lipophilic (e.g., hydrocarbon) phase. The combination of a fluorophilic tail and a headgroup may be chosen so as to create a surfactant with a suitable geometry for forming stabilized reverse emulsion droplets having a disperse aqueous or lipophilic phase in a continuous, fluorophilic phase. In some embodiments, the headgroup is preferably non-ionic and can prevent or limit the adsorption of molecules at the interface between the surfactant and the discontinuous phase. This configuration can allow the droplet to serve, for example, as a reaction site for certain chemical and/or biological reactions. In another embodiment, aqueous droplets are stabilized in a fluorocarbon phase at least in part by the electrostatic attraction of two oppositely charged or polar components, one of which is at least partially soluble in the dispersed phase, the other at least partially soluble in the continuous phase. One component may provide colloidal stability of the emulsion, and the other may prevent the adsorption of biomolecules at the interface between a component and the discontinuous phase. Advantageously, surfactants and surfactant combinations of the invention may provide sufficient stabilization against coalescence of droplets, without interfering with processes that can be carried out inside the droplets.