Fluorous Biphasic PFAS Extraction for Short-Chain Recovery

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Solution Overview

Problem

Existing PFAS removal and recovery technologies face challenges with inefficiencies in removing ultra-short and short chain PFAS, sensitivity to co-contaminants, and incompatibility with NSF/ANSI certifications, leading to inefficiencies and environmental and economic liabilities.

Innovation Solution

The use of fluorous biphasic and multiphasic systems with polyelectrolytes and supercritical carbon dioxide (scCO2) for selective PFAS removal, concentration, and recovery, utilizing fluorous-functionalized solid supports and solvents to enhance PFAS transfer and separation, compatible with NSF/ANSI standards.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If granular activated carbon (GAC) and anion exchange resin (AIX) are used for PFAS removal, then cost and availability are improved, but treatment efficacy for short and ultra-short chain PFAS compounds deteriorates

Engineering Contradiction:
Improvecost and availabilityVSAvoidtreatment efficacy for short and ultra-short chain PFAS
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent modifies the chemical parameters of the adsorbent by introducing fluorous functional groups onto the solid support surface. This changes the surface chemistry to specifically recognize and bind with fluorinated compounds, thereby improving efficacy for short and ultra-short chain PFAS while maintaining cost-effectiveness through a modular approach using common solid supports like silica or activated carbon.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite material system combining a solid support (such as activated carbon or silica) with fluorous functional groups. This composite structure leverages the cost advantages of conventional materials while adding specific fluorine affinity through the functionalized surface, resolving the contradiction between cost and treatment efficacy.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If conventional treatment processes are used, then initial cost is reduced, but sensitivity to co-contaminants such as organics, sulfate, bicarbonate, and chloride deteriorates

Engineering Contradiction:
Improveinitial costVSAvoidsensitivity to co-contaminants
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent applies fluorous functional groups specifically at the surface level of the solid support, creating a localized region with high fluorine affinity. This local modification allows the material to selectively interact with PFAS compounds while remaining relatively insensitive to common co-contaminants like organics, sulfate, bicarbonate, and chloride, thus resolving the contradiction between cost and contaminant sensitivity.

Inventive Principle:
Principle #3Local quality

3Reliability

If fluorous chemistry substitutions are implemented, then PFAS removal efficacy is improved, but compatibility with NSF/ANSI certifications deteriorates

Engineering Contradiction:
ImprovePFAS removal efficacyVSAvoidcompatibility with NSF/ANSI certifications
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent uses a solid support matrix as an intermediary carrier that presents fluorous functional groups in a controlled manner. This intermediary structure allows the system to achieve high PFAS removal efficacy through fluorous interactions while maintaining compatibility with NSF/ANSI certifications by using broadly accepted materials like activated carbon or silica as the base matrix.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Ease of manufacture

If existing PFAS removal technologies are used, then implementation cost is reduced, but productivity and recovery capability deteriorates

Engineering Contradiction:
Improveimplementation costVSAvoidPFAS recovery capability
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent enables the recovery of PFAS compounds from the treated phase through the fluorous biphasic system. The fluorous functional groups on the solid support selectively concentrate PFAS, allowing for their subsequent recovery and potential reuse, thereby improving productivity while maintaining cost-effectiveness through a straightforward extraction and recovery process.

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances PFAS removal efficiency, reduces sensitivity to co-contaminants, and enables recovery of PFAS for reuse, while meeting NSF/ANSI certification requirements, improving process economics and environmental safety.

Implementation Method 1

a fluorous phase (4) may be introduced and PFAS is transferred from the fluorous media to the fluorous phase (i.e., concentrated in a PFAS-concentrated phase (5))

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

The use of fluorous biphasic and multiphasic systems with polyelectrolytes and supercritical carbon dioxide (scCO2) for selective PFAS removal, concentration, and recovery

Methodology Applied
Scientific EffectSupercritical fluid extraction: Supercritical Fluid Extraction

Implementation Method 3

PFAS is transferred from the fluorous media to the fluorous phase (i.e., concentrated in a PFAS-concentrated phase (5))

Methodology Applied
Scientific EffectPhase transfer: Liquid-Liquid Extraction

Data Source

PatentUS20250256265A1Extraction mediums and methods for selective removal, concentration, and recovery of PFAS with fluorous biphasic and multiphasic systems and related methods
Publication Date: 2025.08.14 PIEKARZ CRISTINA
  • US20250256265A1 patent drawing
  • US20250256265A1 patent drawing
  • US20250256265A1 patent drawing

AI summary

Extraction media for removal, concentration, and recovery of PFAS from contaminated materials in fluorous biphasic and/or multiphasic systems and related methods. The systems may include a fluorous functionalized solid support and a fluorous fractionation reactor permitting PFAS separation for targeted recovery. Extraction mediums comprise a polyelectrolyte with carbon dioxide/supercritical carbon dioxide (CO2/scCO2) with additional possible reagent modifiers that permit miscibility switches and compatibility with NSF/ANSI certifications. The extraction medium may include modifiers to enhance targeted recovery, such as F-solvents and/or organic carrier solvents. The disclosed systems and methods permit advantages such as 1) reduced sensitivity to PFAS-impacted phase co-contaminants such as competing anionic species and/or organic contaminants, 2) simple contact reactor retrofits, 3) enhanced removal of ultra- and/or short chain PFAS, 4) enhanced uniformity of matrix chemistry for downstream waste/wastewater management processes, and 5) the ability to recover valuable PFAS from waste/wastewater for processes that are dependent on their chemistry.