Flush-Button Inspection Flap for Tool-Free Laundry Machine Access

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Solution Overview

Problem

Existing laundry treatment machines require tools to actuate inspection flaps, which are optically integrated into the front housing, making them difficult to open and impairing the machine's appearance.

Innovation Solution

A flush-mounted button on the inspection flap, pivotally mounted on the back, releases an opening edge that can be actuated with a finger, allowing tool-free operation and secure closure with a spring mechanism, ensuring easy access to filter devices without protruding edges or handles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If the inspection flap is optically integrated into the front housing surface, then the appearance quality is improved, but the flap becomes difficult to open without tools

Engineering Contradiction:
Improveappearance qualityVSAvoidease of opening
Core Design Contradiction:
ShapeVSEase of operation

Solution Approach 1:

A button is introduced as an intermediary element on the inspection flap surface. This button serves as a mediator between the user's finger and the flap's opening mechanism. When pressed, the button activates the opening action internally while maintaining a flush, aesthetically pleasing external surface that integrates with the housing design.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If a protruding edge or handle is added to the inspection flap for tool-free operation, then the ease of operation is improved, but the appearance quality deteriorates

Engineering Contradiction:
Improveease of openingVSAvoidappearance quality
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

The button is designed with differentiated local qualities: on the external surface, it presents a flush, smooth appearance that matches the housing aesthetic; on the internal side, it provides the necessary mechanical advantage for opening the flap. This local differentiation allows the same element to satisfy both appearance requirements and operational requirements.

Inventive Principle:
Principle #3Local quality

3Reliability

If the button is made with high restoring force to ensure secure closure, then the reliability is improved, but the ease of operation deteriorates due to increased finger pressure required

Engineering Contradiction:
Improvesecure closureVSAvoidease of opening
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The button mechanism employs dynamic characteristics through spring elements that provide restoring force. The spring force is calibrated to ensure reliable closure while remaining actuable by finger pressure. The dynamic nature of the spring allows the button to return to its closed position securely after being pressed, balancing reliability with ease of operation.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables tool-free operation of the inspection flap, maintaining a high-quality appearance by integrating the button flush into the housing, providing secure and convenient access to filter devices without requiring high restoring forces.

Implementation Method 1

The button closes the opening automatically under the action of a spring when the finger is pulled out of the opening again.

Methodology Applied
Scientific EffectSpring mechanism: Spring

Data Source

PatentEP2589698B1Laundry treatment machine such as a washing machine or laundry dryer
Publication Date: 2018.01.10 MIELE & CO KG
  • EP2589698B1 patent drawingFigure 1
  • EP2589698B1 patent drawingFigure 2
  • EP2589698B1 patent drawingFigure 3~6

AI summary

The laundry treating machine (1) has the housing (2) that is rotatably mounted with a drum. A door (3) is attached in the front wall (4) of the housing. An inspection flap (5) is arranged in lower portion of front wall, and is provided with a filter insert portion. A flush button (8) is arranged on the surface (7) of the inspection flap. The concealed opening is formed in the inspection flap corresponding to the flush button.