Clean-in-Place Flush Diverter for Beverage Dispenser Nozzle
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Solution Overview
Problem
Conventional juice dispensers have limitations in offering a wide range of beverages due to their large footprint and inadequate mixing, resulting in an unpleasant taste from undiluted concentrate residue.
Innovation Solution
A flush system for a dispenser nozzle with a flush diverter and carrier, along with a clean-in-place system, ensures proper mixing and cleaning, allowing for a variety of beverages within a compact footprint.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If a conventional juice dispenser uses a one-to-one correspondence between juice concentrate stored and products dispensed, then the dispenser can provide a wide range of beverages, but the footprint becomes large
Solution Approach 1:
The system uses a single juice concentrate storage compartment that can be used for multiple beverage types by varying the diluent and flavoring combinations. The universal mixing chamber and dispensing mechanism can handle different concentrate-to-liquid ratios for various beverages, eliminating the need for separate storage compartments for each beverage type and thereby reducing the overall footprint.
Solution Approach 2:
The system dynamically adjusts the mixing ratios and flow rates of different components (juice concentrate, water, flavoring) based on the selected beverage type. The pump and mixing chamber can vary the concentration and volume of each ingredient in real-time, allowing one storage compartment to serve multiple beverage purposes through dynamic parameter adjustment rather than static separate compartments.
2Ease of operation
If the dispenser dispenses viscous juice concentrate without sufficient agitation, then the dispensing process is simple, but undiluted concentrate residue remains causing unpleasant taste
Solution Approach 1:
The system performs preliminary mixing of the juice concentrate with water and flavoring in the mixing chamber before dispensing. This pre-dilution and mixing action ensures that the viscous concentrate is thoroughly combined with liquid components, preventing undiluted residue from reaching the cup and eliminating the need for complex post-dispense cleaning or flushing operations.
Solution Approach 2:
The mixing chamber continuously agitates and mixes the juice concentrate with water and flavoring throughout the dispensing process. The pump maintains continuous flow and the mixing mechanism operates throughout, ensuring complete dissolution and uniform distribution of the concentrate, thereby preventing any undiluted residue formation in the dispensing path.
Data Source
AI summary
A flush system for a dispenser nozzle may include a flush diverter and a carrier. The flush diverter may include a dispense position and a flush position. The carrier maneuvers the flush diverter to either the dispense position or the flush position with respect to the beverage dispenser nozzle.


