Flush Door Handle Elastic Link Safety

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Solution Overview

Problem

Door handles hidden within the door surface pose a safety risk as users' fingers or clothing can get caught between the handle and the recess edge during automated retraction, leading to potential harm.

Innovation Solution

A door handle assembly with a flexible attachment means, such as a helical spring or elastic ribbon, is used to connect the handle to the door or its base, allowing for safe extension and retraction while preventing excessive force on obstacles during retraction by maintaining the handle's motionlessness until obstacles are cleared.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If the door handle is made flush with the door surface or retracted into the door, then the aesthetic appearance and surface smoothness are improved, but the safety of users is worsened due to risk of fingers or clothing being caught during retraction

Engineering Contradiction:
Improveflush appearanceVSAvoidsafety risk
Core Design Contradiction:
ShapeVSObject-affected harmful factors

Solution Approach 1:

The patent applies beforehand cushioning by introducing a flexible attachment means (spring or elastic element) between the door handle and the door body before retraction occurs. This flexible connection acts as a cushion that limits the maximum force the handle can exert on obstacles during automated retraction, preventing injury while maintaining the flush appearance benefit

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Extent of automation

If the door handle is retracted automatically into the door, then the convenience and automation are improved, but the safety is worsened due to inability to detect obstacles in time

Engineering Contradiction:
Improveautomated retractionVSAvoidsafety risk
Core Design Contradiction:
Extent of automationVSObject-affected harmful factors

Solution Approach 1:

The flexible attachment means serves as a mechanical safety device that works in conjunction with automated retraction. It provides inherent protection by limiting force regardless of whether obstacle detection systems are present, allowing automation to proceed while maintaining safety through the physical cushioning mechanism

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Strength

If a rigid attachment means is used between the handle and door, then the structural strength and stability are improved, but the safety during retraction is worsened due to excessive force on obstacles

Engineering Contradiction:
Improveattachment strengthVSAvoidforce on obstacles
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The patent changes the parameter of attachment flexibility by replacing a rigid connection with a flexible one (spring or elastic element). This parameter change allows the attachment to maintain structural strength during normal operation while simultaneously limiting the force transmitted to obstacles during retraction, resolving the contradiction between strength and safety

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The flexible attachment means ensures user safety by limiting the force exerted on extremities during handle retraction, preventing accidents and discomfort by keeping the handle stationary until obstacles are removed.

Implementation Method 1

Preferably, these flexible attachment means is a helical spring, elastic ribbon, or plurality thereof

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS10316545B2Door handle assembly and process for extending and/or retracting of door handle assembly
Publication Date: 2019.06.11
  • US10316545B2 patent drawing
  • US10316545B2 patent drawing
  • US10316545B2 patent drawing

AI summary

This invention is directed to a door handle which is normally hidden within the door, be it either completely flush with a door surface, or partially protruding from said door surface. If a user wants to use the handle, then the user activates the handle using convention actuating techniques to extend the handle from the recess. Should an external object be placed between the handle and the door surface after the handle is operated and the retraction process begins, the handle movement is limited in the downward direction by the extension of an elastic link between the door handle and the rest of the retraction mechanism.