Pressurized Flush Tank Air Inducer Structure for Higher Air Draw

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Solution Overview

Problem

Existing pressure-assisted flushing systems for toilets face challenges in improving air drawing capabilities of air inducer assemblies, leading to inefficient water usage and flush volume.

Innovation Solution

The air inducer assembly features a housing with a tube and ribs that enhance air draw by allowing air to be drawn from the air inlet through the tube and into the outlet via the Venturi effect, with ribs spaced around the tube to define spaces for water passage and a check valve to control airflow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the air inducer assembly uses a simple tube structure, then the device complexity is low, but the air draw capability is insufficient

Engineering Contradiction:
Improveair volumeVSAvoidair inducer structure
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The air inducer assembly is segmented into multiple functional components: a housing, a tube with multiple ribs extending from it, and spaces defined between the ribs. This segmentation allows each component to serve a specific function in enhancing air draw while maintaining overall system manageability and relatively simple construction.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a spatial dimension by extending multiple ribs from the tube in different directions, creating three-dimensional spaces between them. This dimensional expansion allows water to flow through multiple pathways simultaneously, significantly increasing air draw capability without proportionally increasing device complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If more water is drawn into the tank to ensure proper flushing, then the flushing reliability is improved, but the water conservation benefit is reduced

Engineering Contradiction:
Improveflushing performanceVSAvoidwater volume
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The invention utilizes pneumatic principles by drawing air into the pressure tank to create an air head that provides pressure for water discharge. The air-water mixture in the pressure tank enables reliable flushing performance while reducing the amount of water that needs to be stored, as the air pressure assists in forcing water through the toilet bowl during flushing.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The patent changes the composition parameter of the pressure tank contents by introducing air alongside water. This parameter change from pure water storage to air-water mixture allows the system to achieve reliable flushing with reduced water volume, as the compressible air provides pressure assistance during the flush cycle.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If the tube extends deeper into the chamber, then the air draw capability is improved, but the risk of water ingress into the air inlet increases

Engineering Contradiction:
Improveair volumeVSAvoidwater contamination
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The tube is segmented with multiple ribs extending from it, creating separate zones: an air intake region above the tube, and water flow regions through the spaces between ribs. This segmentation allows the tube to extend deeper for better air draw while the rib structures act as barriers preventing water from reaching the air inlet, thus isolating the air intake from water contamination risks.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The ribs extending from the tube act as intermediary structures between the air inlet and the water flow path. These ribs create physical barriers and define spaces that guide water flow away from the air inlet while allowing air to be drawn through the tube, thus mediating the interaction between air intake and water flow to prevent contamination.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The enhanced air inducer assembly increases air draw by up to 90% compared to existing systems, reducing flush volume and conserving water.

Implementation Method 1

The tube is configured to permit air to be drawn from the air inlet through the tube and into the outlet by a flow of the water past a distal end of the tube

Methodology Applied
Scientific EffectVenturi effect: Venturi Effect

Data Source

PatentUS12497770B2Air inducer assembly for pressurized flush tank
Publication Date: 2025.12.16 SLOAN VALVE CO
  • US12497770B2 patent drawing
  • US12497770B2 patent drawing
  • US12497770B2 patent drawing

AI summary

An air inducer assembly includes a housing having a chamber, an outlet located downstream from the chamber for connection to an inlet of a flush tank, a water inlet and an air inlet in communication with the chamber, and a tube extending into the chamber and toward the outlet. The tube has a passage therethrough extending from the air inlet through the tube to place the air inlet in communication with the outlet, and air is drawn from the air inlet through the tube and into the outlet by a flow of the water past a distal end of the tube. The assembly further includes features such one or more ribs extending from the tube to the wall(s) defining the chamber and spaced around a periphery of the tube and/or the tube having a distal end that extends out of the chamber and into the outlet.