Flush-Mount Tow Hitch Lock Integrating Handle and Key Mechanism

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Solution Overview

Problem

Existing tow hitch designs face issues with theft due to lack of effective security measures, leading to unscrupulous removal of trailers, and often feature bulky, ugly, and heavy keyed lock arrangements that catch debris and are aesthetically unpleasing.

Innovation Solution

A tow hitch design incorporating a housing with a hemispherical socket, a handle with a rod member for moving a locking element between engaged and disengaged positions, a catch member to secure the handle, and a lock that sits flush with the housing, operated by a conventional key, with a spring-loaded mechanism for secure engagement and disengagement, and an adjustable member for fitting various tow ball sizes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a keyed lock arrangement is incorporated to prevent theft, then security against theft is improved, but the device becomes bulky, heavy, and prone to catching debris

Engineering Contradiction:
Improvesecurity against theftVSAvoidbulkiness and debris accumulation
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The locking element is merged with the handle assembly, forming an integrated unit where the locking element forms part of the handle. This integration eliminates the need for separate protruding lock components, reducing bulkiness and debris accumulation while maintaining security functionality through the key-operated locking mechanism.

Inventive Principle:
Principle #5Merging (Combining)

2Ease of operation

If a conventional locking element is used that can be freely moved, then ease of operation is improved, but security against unauthorized removal is worsened

Engineering Contradiction:
Improveease of engagement and disengagementVSAvoidsecurity against theft
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

A lock acts as an intermediary mechanism between the user and the locking element. The lock controls the movement of the locking element along its guide, allowing easy operation when unlocked while preventing unauthorized removal when locked. The key-operated lock mediates access to the locking element's movement freedom.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the locking element is constrained to move only in guide slots, then security is improved, but ease of operation is worsened due to alignment requirements

Engineering Contradiction:
Improvesecurity against unauthorized removalVSAvoidalignment precision required
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The locking element is designed to be movable along guide slots formed in the housing, allowing dynamic adjustment during engagement. The guide slots provide constrained movement paths that ensure proper alignment automatically during the engagement process, reducing the need for precise manual alignment while maintaining security through the constrained movement paths.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides enhanced security by requiring a key to remove the trailer, while being compact, aesthetically pleasing, and reducing debris accumulation, with the added feature of a lockable tow ball for additional security.

Implementation Method 1

a resilient member is arranged to exert force to move the locking element into the engaged position when the catch member is in the holding position

Methodology Applied
Scientific EffectSpring force: Spring

Data Source

PatentEP3374208B1Tow hitch
Publication Date: 2021.12.29 AL KO INT
  • EP3374208B1 patent drawingFigure 1
  • EP3374208B1 patent drawingFigure 2
  • EP3374208B1 patent drawingFigure 3

AI summary

The invention relates to a lockable tow hitch. The tow hitch comprises a housing having a generally hemispheral socket for receiving a tow ball, and a handle mountable on the housing. The handle has having a rod member slidably projecting into the housing and arranged for moving a locking element within the housing between an engaged position at which it holds the tow ball within the socket and a disengaged position where the tow ball is free to move into and out of the socket. The tow hitch further comprises a catch member movable between a holding position wherein it secures the handle against sliding and an open position where the handle is free to slide, and a lock arranged to lock the locking element in the engaged position when the lock is locked, and to free the locking element for moving to the disengaged position when the lock is unlocked.