Flush-Mounted Vacuum Inlet With Foot-Activated Debris Collection

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Solution Overview

Problem

Traditional vacuum systems for cleaning non-carpeted surfaces are cumbersome, requiring manual dexterity and causing strain due to the need for bending, and existing flush-mounted vacuum fittings are not aesthetically pleasing or safe from accidental activation.

Innovation Solution

A vacuum assembly with a flush-mounted inlet that can be activated by slight pressure, typically by foot, featuring a spring-loaded door with dual tension for easy operation and an integrated waste collection system with multiple open ends for efficient debris collection, eliminating the need for protruding components and reducing the risk of accidental activation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a traditional vacuum cleaner with long handle and hose is used, then cleaning capability is improved, but ease of operation deteriorates due to difficulty in maneuvering and assembling

Engineering Contradiction:
Improveease of operationVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The invention extracts the vacuum mechanism from a portable vacuum cleaner and integrates it into a fixed wall-mounted fitting. The vacuum generator, collection bag, and motor are permanently installed in a wall cavity, leaving only a simple inlet opening and hose connection at floor level. This eliminates the need to maneuver a long-handled device across rooms while maintaining vacuum cleaning capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention introduces a fixed wall-mounted fitting as an intermediary between the user and the vacuum system. This fitting serves as a permanent interface point where the hose connects, eliminating the need to assemble and disassemble a portable vacuum cleaner. The fitting acts as a mediator that provides consistent access to vacuum functionality without the complexity of portable device handling.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Shape

If a non-flush mounted vacuum fitting with protruding components is used, then ease of operation is improved, but aesthetic appearance and safety deteriorate due to visible and obtrusive components

Engineering Contradiction:
Improveaesthetic appearanceVSAvoidease of operation
Core Design Contradiction:
ShapeVSEase of operation

Solution Approach 1:

The invention nests the vacuum mechanism within the wall cavity, similar to a nested doll structure. The vacuum generator, collection bag, and other components are housed inside the wall space, with only the essential inlet opening and hose connection protruding slightly. This nesting approach hides the complex components while maintaining functional access, achieving both aesthetic integration and operational simplicity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The invention uses a flexible hose connection that allows the inlet to be positioned flush with or slightly protruding from the floor surface. The flexible nature of the hose compensates for the reduced protrusion, maintaining ease of connection while achieving a sleek, low-profile appearance that integrates with the floor and wall surfaces.

Inventive Principle:
Principle #30Flexible shells and thin films

3Shape

If a simple inlet opening is used, then aesthetic appearance is improved, but reliability deteriorates due to risk of accidental activation

Engineering Contradiction:
Improveaesthetic appearanceVSAvoidreliability
Core Design Contradiction:
ShapeVSReliability

Solution Approach 1:

The invention incorporates a foot-activated door mechanism that requires a deliberate action to open. The door is normally closed and can only be opened by applying pressure with a foot, which is a preliminary action that prevents accidental activation. This deliberate opening action ensures that the vacuum system is activated only when intentionally used, not by incidental contact with the inlet.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The foot-activated door serves as an intermediary between the inlet opening and the vacuum activation. Instead of directly opening the inlet, the user must first activate the door mechanism with their foot. This intermediary step provides a reliable control mechanism that prevents accidental activation while maintaining a simple, flush-mounted appearance.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Ease of operation

If a broom and conventional dustpan are used, then cleaning capability is improved, but ease of operation deteriorates due to requirement for bending and manual dexterity

Engineering Contradiction:
Improveease of operationVSAvoidcleaning efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The invention replaces the manual mechanical system of broom and dustpan with a vacuum-based system. Instead of using manual sweeping motions to collect debris, the vacuum generator creates negative pressure that automatically draws debris through the inlet and into the collection bag. This substitution eliminates the need for bending and manual manipulation while maintaining effective debris collection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention uses pneumatic principles to achieve debris collection. The vacuum generator creates a pressure differential that draws air and debris through the inlet opening and into the collection system. This pneumatic mechanism replaces the mechanical sweeping and dumping action of traditional broom and dustpan systems, providing easier operation without sacrificing cleaning capability.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a convenient, aesthetically pleasing, and safe vacuum system that reduces user strain and minimizes accidental activation, allowing for efficient debris collection without the need for complex fittings or manual dexterity, suitable for high-traffic areas and various household installations.

Implementation Method 1

a door in a dustpan assembly which is spring loaded to provide dual tension

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

a vacuum means for generating a flow of air from said inlet to said collection member

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Data Source

PatentUS8938849B2Vacuum assembly
Publication Date: 2015.01.27 KITVAC INT
  • US8938849B2 patent drawing
  • US8938849B2 patent drawing
  • US8938849B2 patent drawing

AI summary

A vacuum assembly comprising: (a) an inlet having an open and closed position; (b) a waste collection member (c) a vacuum means for generating a flow of air from said inlet to said collection member; and (d) a switch adapted to interact with the inlet, wherein the inlet when open activates the switch to receive debris through the inlet. The assembly is flush mounted to an existing fitting.