Flush Wall Panel Assembly for Drywall Window Installation
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Solution Overview
Problem
Existing drywall constructions require multiple specialists for window installation, creating inefficiencies and the need for additional frames, which complicates the process and results in dirty edges during cleaning.
Innovation Solution
A wall structure with a composite pane featuring two outer panes connected by a spacer and a holding portion, allowing for flush installation without additional frames, enabling a drywall builder to install windows without a specialist, and eliminating dirty edges by having the holding portion protrude into the opaque wall area.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If a traditional window frame is installed in a drywall partition, then the window can be fitted, but multiple specialists are required and the installation process becomes complex
Solution Approach 1:
The patent extracts the frame structure from the window assembly and integrates it into the wall substructure. The window unit is installed directly into the substructure without requiring a separate frame, thereby simplifying the installation process and reducing the number of specialists needed while maintaining structural integrity.
Solution Approach 2:
The patent merges the window installation process with the drywall partition construction process. The window unit is installed simultaneously with the substructure assembly, eliminating the need for separate frame installation and reducing overall construction complexity.
2Reliability
If additional frames are used for installing the glazing unit, then the glazing unit can be secured, but the device complexity increases and more materials are required
Solution Approach 1:
The wall substructure serves multiple functions: it provides structural support for the drywall partition, anchors the window unit, and eliminates the need for separate frames. This multi-functional design maintains reliable fixation of the glazing unit while reducing overall device complexity.
3Ease of operation
If a window frame with protruding parts is installed, then the window can be fitted, but dirt edges form and cleaning becomes difficult
Solution Approach 1:
The patent segments the wall surface into distinct functional zones: the light-transmitting window area and the opaque wall area. The window unit is positioned such that its outer panes are flush with the sheathing, creating a seamless surface that eliminates dirt edges and simplifies cleaning while maintaining structural integrity.
Data Source
Figure 1
Figure 2
Figure 3~4
AI summary
A wall structure 1, and a method for producing a wall structure 1, having a light-passage region and a wall region, wherein the wall structure has a substructure 2, with a covering 21, and a panel assembly 3. The panel assembly 3 has at least two outer panels 31, at least one spacer 32, which connects the outer panels 31 to one another, and a retaining part 33. The panel assembly 3, preferably the outer panels 31, is/are arranged in a substantially surface-flush manner with the covering 21 of the substructure 2. The panel assembly 3 is inserted in the substructure 2, in the light-passage region of the wall structure. The retaining part 33 of the panel assembly 3 projects into the light-blocking region and can be fixed in the wall region.