Flush Window Profile System with Metal Cover and Sealing
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Solution Overview
Problem
Existing profile systems for windows and doors fail to provide a modified optical external view, particularly a flush external appearance, when using plastic profiles supplemented with metal profiles.
Innovation Solution
A profile system comprising a plastic sash frame profile with hollow chambers and a receiving groove, combined with a metal attachment profile featuring a stop for glazing, and a cover and sealing profile that covers the area between the attachment and frame profiles, creating a flush external view by aligning the attachment profiles with the window frame and using a partially shear-resistant connection to manage shear forces.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Shape
If metal attachment profiles are added to plastic profiles, then the optical external view is improved (flush appearance), but the device complexity increases
Solution Approach 1:
The patent combines metal attachment profiles with plastic frame profiles to create a composite profile system. The metal profiles are attached to the plastic profiles and extend to the outer visible surface, merging two different materials to achieve both the structural benefits of plastic and the aesthetic benefits of metal, resulting in a flush external view without visible plastic profiles.
Solution Approach 2:
The metal attachment profiles are nested onto the plastic frame profiles, with the metal profiles forming an outer layer that covers the plastic profiles. This nested structure allows the plastic profile to provide structural support while the metal profile provides the desired external appearance, effectively hiding the plastic material from external view.
2Strength
If metal attachment profiles are screwed to plastic profiles, then the connection strength is improved, but shear force transmission causes profile curvature
Solution Approach 1:
The patent applies different connection characteristics to different parts of the profile system. The metal attachment profiles are screwed to the plastic frame profiles at specific locations to provide strong connection, while the overall design allows for controlled movement at the interface to prevent stress concentration that would cause curvature. The connection is strong where needed but flexible where stress transfer would be harmful.
Solution Approach 2:
The patent introduces dynamic characteristics to the connection between metal and plastic profiles. Rather than a rigid fixed connection, the system allows for controlled relative movement between the metal attachment profiles and plastic frame profiles. This dynamic connection absorbs shear forces through controlled displacement, preventing the buildup of stresses that would cause profile curvature while maintaining connection strength.
Data Source
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AI summary
To enable modified external appearances, particularly a flush appearance, in a profile system for a window or door based on a plastic base profile, a profile system is proposed which, in addition to a sash frame profile 1, 1' and a frame profile 2, comprises a cover profile 3, 3' designed as a hollow chamber profile made of metal, which has a stop for glazing 9 on its outer surface, and a cover and sealing profile 5 that can be attached to the cover profile 3, 3'. The cover and sealing profile 5 has a sealing area 8 designed as a leg, which, when attached to the cover profile as intended, completely covers the outer visible surface 20 of the sash frame.