Flux Guide Reset Mechanism for Magnetoresistive Sensor Power Optimization

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Magnetoresistive sensors with flux guides face challenges in maintaining optimal magnetization orientation due to exposure to large external magnetic fields, leading to reduced signal-to-noise ratio and increased power consumption, making them unsuitable for mobile applications.

Innovation Solution

A sensor structure incorporating a flux guide reset mechanism with multiple coils, where the first and second coils generate magnetic fields to orient the flux guide to a predetermined state, reducing power consumption and maintaining optimal magnetization orientation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a flux guide reset mechanism is implemented to restore optimal magnetization orientation, then the signal-to-noise ratio is improved, but the power consumption increases due to large operating currents

Engineering Contradiction:
Improvesignal-to-noise ratioVSAvoidpower consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The flux guide reset mechanism is divided into multiple independent coils (first coil and second coil) positioned at opposite sides of the flux guide. Each coil can be independently controlled and optimized, allowing the system to achieve the required reset effect while distributing and reducing the current burden on individual coils, thereby lowering overall power consumption.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The coil segments are strategically positioned to overlap with specific portions of the flux guide where magnetization reset is most needed. The first coil segments overlap with a first portion of the flux guide and the second coil segments overlap with a second portion, creating localized magnetic fields that efficiently reset magnetization where required rather than applying uniform fields across the entire flux guide, thus reducing power consumption.

Inventive Principle:
Principle #3Local quality

2Reliability

If traditional reset operations are used to restore flux guide magnetization, then the optimal magnetization orientation is achieved, but the voltage overhead increases making the sensor unsuitable for mobile applications

Engineering Contradiction:
Improvemagnetization orientation stabilityVSAvoidvoltage overhead
Core Design Contradiction:
ReliabilityVSUse of energy by stationary object

Solution Approach 1:

The reset mechanism uses segmented coils (first coil with first coil segments and second coil with second coil segments) rather than a single large coil. This segmentation allows each coil to generate smaller, more efficient magnetic fields that collectively achieve the required reset effect, reducing the voltage overhead compared to traditional single-coil designs.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent optimizes the geometric parameters of the coil segments (size, spacing, orientation) to maximize magnetic field efficiency. By carefully designing the coil segment dimensions and their overlap with the flux guide portions, the system achieves effective magnetization reset at lower voltage levels, making it suitable for mobile applications with limited power budgets.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively resets the flux guide's magnetization orientation with lower operating currents, enhancing signal-to-noise ratio and making the sensors more suitable for mobile and smartphone applications.

Implementation Method 1

The first coil is configured to generate a first magnetic field

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

The second coil is configured to generate a second magnetic field

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

The flux guide is configured to guide magnetic flux in at least a plane for detection by the sensing elements

Methodology Applied
Scientific EffectMagnetic flux guidance: Magnetic Field

Data Source

PatentUS11422206B2Magnetic field sensor with optimized coil configurations for flux guide reset
Publication Date: 2022.08.23 ROBERT BOSCH GMBH
  • US11422206B2 patent drawing
  • US11422206B2 patent drawing
  • US11422206B2 patent drawing

AI summary

A sensor structure includes sensing elements, a flux guide, and a flux guide reset mechanism. The flux guide is configured to guide magnetic flux in a plane for detection by the sensing elements. The flux guide reset mechanism is configured to set the flux guide to a predetermined magnetic orientation. The flux guide reset mechanism includes at least a first coil and a second coil. The first coil is configured to generate a first magnetic field. The first coil includes first coil segments. The second coil is configured to generate a second magnetic field. The second coil includes second coil segments. The flux guide is disposed between the first coil and the second coil. The first coil segments and the second coil segments are configured such that a first magnetic field profile of the first magnetic field is coherent with a second magnetic field profile of the second magnetic field with respect to at least at a region of the flux guide that overlaps the sensing elements.