Flux Regulated PM Generator for AC Motor Drive

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Solution Overview

Problem

Motor drive systems for AC motors require high power electronics to convert variable frequency AC power, leading to increased size, weight, and cost, particularly in mobile applications where size and weight minimization is crucial.

Innovation Solution

The use of controlled permanent magnet machines with a magnetic flux diverter circuit to generate and control high frequency alternating current power, transforming it into variable low frequency AC motor control output, allowing for low power electronics to manage the necessary frequency range for AC motor operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If high power electronics are used to convert variable frequency AC power, then the frequency conversion capability is improved, but the size and weight of the system increase

Engineering Contradiction:
Improvefrequency conversion capabilityVSAvoidsystem weight
Core Design Contradiction:
Adaptability or versatilityVSWeight of stationary object

Solution Approach 1:

The patent changes the operating parameters of the permanent magnet generator by controlling the magnetic flux diverter circuit to operate at high frequency (e.g., 400 Hz or higher) rather than traditional low frequencies. This parameter change enables the generator to produce variable frequency output directly, eliminating the need for heavy power electronic converters while maintaining frequency conversion capability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent extracts and removes the high power electronics conversion stage from the system by implementing frequency control directly at the generator level through the magnetic flux diverter circuit. This extraction eliminates the bulky power electronic equipment while retaining the essential frequency conversion function.

Inventive Principle:
Principle #2Taking out (Extraction)

2Adaptability or versatility

If high power electronics are used to convert variable frequency AC power, then the frequency conversion capability is improved, but the cost of the system increases

Engineering Contradiction:
Improvefrequency conversion capabilityVSAvoidsystem cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent removes the expensive high power electronics conversion equipment from the system by implementing frequency control directly in the generator through the magnetic flux diverter circuit. This extraction eliminates the need for costly power electronic components and their associated cooling, control, and protection systems.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

By changing the generator's operating frequency parameter to high frequency and using the magnetic flux diverter for direct control, the system avoids the need for expensive power electronic frequency converters, thereby reducing overall system cost while maintaining frequency conversion capability.

Inventive Principle:
Principle #35Parameter changes

3Weight of stationary object

If a permanent magnet generator with magnetic flux diverter circuit is used, then the size and weight of power electronics are reduced, but the complexity of magnetic flux control increases

Engineering Contradiction:
Improvepower electronics weightVSAvoidmagnetic flux control complexity
Core Design Contradiction:
Weight of stationary objectVSDevice complexity

Solution Approach 1:

The patent introduces a magnetic flux diverter circuit as an intermediary component between the generator's magnetic field and the stator windings. This diverter circuit, controlled by a relatively simple control signal, modulates the magnetic flux to achieve frequency conversion without requiring complex power electronic equipment. The control complexity is concentrated in a small, lightweight control circuit rather than heavy power electronics.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces the size and weight of motor drive systems by enabling efficient control of AC motor speeds with lower power electronics, thereby minimizing system size and cost while maintaining performance.

Implementation Method 1

rotating the PM rotor at a velocity sufficient to develop a high frequency alternating current (HFAC) power output from the stator

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

magnetic flux diverter circuit for controlling the output of the PMM

Methodology Applied
Scientific EffectMagnetic flux control: Magnetic Field

Data Source

PatentUS8134331B2Motor drive system with flux regulated PM generator
Publication Date: 2012.03.13 HAMILTON SUNDSTRAND CORP
  • US8134331B2 patent drawing
  • US8134331B2 patent drawing
  • US8134331B2 patent drawing

AI summary

A method of generating and controlling power for an alternating current (AC) motor by means of at least one controlled permanent magnet machine (PMM) with a permanent magnet (PM) rotor and a stator with a magnetic flux diverter circuit for controlling the output of the PMM, comprises the steps of: rotating the PM rotor at a velocity sufficient to develop a high frequency alternating current (HFAC) power output from the stator; transforming the HFAC output to produce a variable low frequency alternating current (AC) motor control output for the motor; sensing desired motor control parameters; generating a control signal responsive to the sensed parameters; and applying the control signal to the magnetic flux diverter circuit to control the motor control output.