Fluxgate Current Sensor Active Magnetic Field Compensation

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Solution Overview

Problem

Fluxgate current sensors face significant measurement errors due to external magnetic fields, particularly the earth's magnetic field, when scaled up for applications like measuring electrical currents through large sea grates or in complex environments, leading to inaccuracies greater than the current being measured.

Innovation Solution

The solution involves compensating for circumferentially oriented components of external magnetic fields by sensing and algebraically summing them across diagonally opposite segments of closed loop cores, applying a compensating magnetic field to minimize the external field to near zero using external flux nulling circuits with segment sensing and cancellation coils, and a negative feedback control system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If the window size of fluxgate current sensing device is increased to measure currents through large structures, then the measurement capability is improved, but external magnetic field errors increase significantly

Engineering Contradiction:
Improvewindow sizeVSAvoidcurrent measurement accuracy
Core Design Contradiction:
Area of moving objectVSMeasurement precision

Solution Approach 1:

The closed loop core is divided into multiple segments with individual sensing coils and cancellation coils wound around each segment. This segmentation allows independent measurement and compensation of external magnetic field effects at different locations along the core, enabling the system to handle large window sizes while maintaining measurement precision through localized field management.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A feedback control system continuously monitors the output signals from sensing coils and dynamically adjusts the compensation currents in cancellation coils to nullify external magnetic field effects. This active feedback mechanism enables real-time compensation for external fields, allowing large window dimensions without sacrificing measurement accuracy.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If external flux nulling circuits with cancellation coils are added to compensate for external magnetic fields, then measurement accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvecurrent measurement accuracyVSAvoidcircuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The sensing coils and cancellation coils are integrated into a unified modular architecture where each segment contains both types of coils. This merging approach consolidates the complex functionality into standardized modules, making the system more manageable and easier to implement despite the increased number of components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The cancellation coils serve multiple functions: they compensate for external magnetic fields, maintain core flux balance, and work synergistically with the sensing coils to enhance overall measurement capability. This multi-functionality reduces the need for separate dedicated components, thereby managing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-affected harmful factors

If multiple sensing and cancellation coils are wound around core segments, then external field compensation capability is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveexternal magnetic field effectVSAvoidcoil winding complexity
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

Each core segment is equipped with sensing and cancellation coils tailored to the specific external field conditions at that location. This localized approach allows optimization of coil parameters for each segment's environmental conditions while maintaining standardized manufacturing processes, balancing compensation effectiveness with ease of production.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces errors caused by external magnetic fields, enabling accurate measurement of electrical currents by canceling out the adverse effects of the earth's magnetic field and other ambient fields, improving sensitivity and error tolerance in fluxgate current sensors.

Implementation Method 1

segment sensing coils wound around associated diagonally opposite segments... A flux detecting circuit is connected to the feedback output terminals of the segment sensing coils

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

segment cancellation coils wound around associated diagonally opposite segments... A negative feedback control circuit has output terminals connected to the input terminals of associated, diagonally opposite flux cancellation coils

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

two side-by-side, coaxial closed loop cores of ferromagnetic material

Methodology Applied
Scientific EffectFerromagnetism: Ferromagnetism

Data Source

PatentUS9030197B1Active compensation for ambient, external magnetic fields penetrating closed loop magnetic cores particularly for a fluxgate current sensor
Publication Date: 2015.05.12 OHIO SEMITRONICS INC
  • US9030197B1 patent drawing
  • US9030197B1 patent drawing
  • US9030197B1 patent drawing

AI summary

An apparatus, that is particularly advantageous for compensating for the earth's magnetic field at a fluxgate current sensor. The apparatus and method actively compensate for local anomalies and loop mismatch at local segments distributed around closed loops of ferromagnetic material in order to null out sources of error that arise in the presence of an external magnetic field. External flux nulling circuits null the external magnetic flux at each of a plurality of associated pairs of diagonally opposite segments of coaxial closed loop cores. Each flux nulling circuit has a pair of diagonally opposite segment sensing coils and a pair of diagonally opposite segment cancellation coils. A flux detecting circuit detects the net magnetic flux in associated, diagonally opposite segments. A negative feedback control circuit drives the segment cancellation coils with a current to drive the flux detected by the segment detecting circuit to a minimum.