Flyback Converter Control Circuit With Blanking for Valley-Jump Noise

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Solution Overview

Problem

Quasi-resonant flyback converters face challenges with variable switching frequency due to changing operative conditions, leading to increased switching losses and difficulties in meeting efficiency recommendations, and they can generate audible noise through valley-jump phenomena.

Innovation Solution

A control circuit for flyback converters that includes a blanking circuit to adjust the switching frequency by delaying the switch-on signal based on a blanking time interval, preventing excessive switching frequency and reducing valley-jump occurrences, thereby maintaining efficient operation and minimizing noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If quasi-resonant flyback converters operate with variable switching frequency to maintain efficient operation, then energy efficiency is improved, but switching losses increase and audible noise is generated due to valley-jump phenomena

Engineering Contradiction:
Improveenergy efficiencyVSAvoidswitching losses
Core Design Contradiction:
Use of energy by moving objectVSLoss of energy

Solution Approach 1:

The patent implements periodic action by using a blanking circuit to introduce a fixed time interval (blanking period) between switching cycles. This periodic blanking action stabilizes the switching frequency by preventing excessive switching operations, thereby reducing switching losses and audible noise while maintaining energy efficiency through controlled periodic operation rather than uncontrolled variable frequency switching.

Inventive Principle:
Principle #19Periodic action

2Use of energy by moving object

If quasi-resonant flyback converters operate with variable switching frequency, then energy efficiency is improved, but audible noise is generated through valley-jump phenomena

Engineering Contradiction:
Improveenergy efficiencyVSAvoidaudible noise
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The blanking circuit introduces a periodic time interval that regularizes the switching pattern, preventing the irregular valley-jump phenomena that cause audible noise. By enforcing a consistent blanking period, the circuit maintains energy efficiency while eliminating the harmful audible noise through periodic stabilization of the switching frequency.

Inventive Principle:
Principle #19Periodic action

3Loss of energy

If blanking time interval is increased to limit switching frequency, then switching losses are reduced, but switch-on delay increases

Engineering Contradiction:
Improveswitching lossesVSAvoidswitch-on delay
Core Design Contradiction:
Loss of energyVSLoss of time

Solution Approach 1:

The patent applies parameter changes by dynamically adjusting the blanking time interval based on operating conditions. The blanking circuit is configured with specific time parameters (e.g., 10-100 microseconds) that are optimized to reduce switching losses while minimizing switch-on delay. This parameter optimization allows the system to achieve energy loss reduction without excessive time penalty.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively limits the switching frequency and reduces audible noise, enhancing the efficiency and reliability of quasi-resonant flyback converters by stabilizing the switching pattern and reducing energy losses.

Implementation Method 1

a control circuit for a flyback converter... configured to generate a drive signal for the electronic switch... by setting the drive signal to a first logic level for a switch-on duration for closing the electronic switch and a second logic level for a switch-off duration for opening the electronic switch

Methodology Applied
Scientific EffectElectrical signal processing:

Implementation Method 2

A control circuit for flyback converters that includes a blanking circuit to adjust the switching frequency by delaying the switch-on signal based on a blanking time interval

Methodology Applied
Scientific EffectTime interval measurement:

Implementation Method 3

A flyback converter comprises a transformer T comprising a primary winding T1 and a secondary winding T2... During the interval TON, when the switch SW is closed... the primary current Ipri and the magnetic flux in the transformer T increases, thereby storing energy in the transformer T

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 4

the electronic switch SW has associated a parasitic capacitance CSW connected in parallel with the electronic switch SW... the current provided by the leakage inductance LS of the transformer T will charge this capacitance CSW

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 5

a leakage inductance may be modelled via an inductance LS connected in series with the primary winding T1... the primary current Ipri continues to flow in the primary side T1 due to the leakage inductance LS

Methodology Applied
Scientific EffectInductance: Inductor

Data Source

PatentUS11881784B2Control circuit for a flyback converter, related integrated circuit, electronic flyback converter and method
Publication Date: 2024.01.23 STMICROELECTRONICS SRL
  • US11881784B2 patent drawing
  • US11881784B2 patent drawing
  • US11881784B2 patent drawing

AI summary

A control circuit for a driving an electronic switch associated with a switching node of a flyback converter includes a comparison circuit configured to generate a switch-off signal by comparing a current measurement signal with a current measurement threshold signal. A valley detection circuit is configured to generate a trigger in a trigger signal when a valley signal indicates a valley in a voltage at the switching node of the flyback converter, and a blanking circuit is configured to generate a switch-on signal by combining the trigger signal with a timer signal provide by a timer circuit. The timer signal indicates whether a blanking time-interval has elapsed.