Soft-Switched Flyback Converter With Clamping Diode

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Solution Overview

Problem

Current converters fail to efficiently interface low-voltage high-current energy sources with utility grids, particularly in applications like photovoltaic panels, due to limitations in step-up ratio and efficiency.

Innovation Solution

The development of high step-up ratio soft-switched flyback converters with clamping diodes that naturally clamp parasitic oscillations and resonances, increasing voltage gain without the need for external inductance and minimizing reverse recovery effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If conventional converters are used to interface low-voltage high-current energy sources with utility grids, then the step-up ratio is limited, but the efficiency and voltage gain are insufficient

Engineering Contradiction:
Improvevoltage gainVSAvoidconversion efficiency
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent employs periodic switching action through a soft-switched flyback converter topology, where the switch operates in periodic on-off cycles to achieve both high voltage gain and efficient energy transfer. The periodic resonant oscillations enabled by the clamping circuit allow energy to be transferred in controlled pulses, simultaneously achieving high step-up ratio and maintaining high efficiency by minimizing switching losses.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent changes the operating parameters of the converter by implementing soft-switching techniques that modify the voltage and current waveforms during switching transitions. The clamping circuit alters the voltage parameters across the switch and transformer, enabling operation at higher voltage gains while maintaining low loss through optimized switching parameters and reduced voltage spikes.

Inventive Principle:
Principle #35Parameter changes

2Power

If external inductance is added to increase voltage gain, then the step-up ratio improves, but the device complexity increases

Engineering Contradiction:
Improvevoltage gainVSAvoidcircuit structure
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The clamping circuit in the patent serves multiple functions simultaneously: it acts as a voltage clamp to limit voltage spikes, provides resonant inductance for soft-switching operation, and enables high voltage gain without requiring external inductance components. This multi-functionality achieves high step-up ratio while maintaining relatively simple circuit structure by eliminating the need for separate external inductors.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The clamping circuit acts as an intermediary element between the switch and the transformer, providing the necessary inductive function through its resonant components rather than requiring external inductance. This intermediary structure enables voltage gain enhancement while keeping the overall device complexity low by integrating the inductive function into the existing circuit topology.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If switching speed is increased to improve power conversion, then the productivity increases, but reverse recovery effects and parasitic oscillations worsen

Engineering Contradiction:
Improvepower conversion speedVSAvoidreverse recovery effects
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent converts the harmful reverse recovery effects and parasitic oscillations into beneficial soft-switching conditions. The clamping circuit allows controlled resonant oscillations that actually facilitate zero-voltage or zero-current switching, turning what would normally be harmful high-frequency transients into useful soft-switching mechanisms that reduce losses and enable faster switching without the detrimental effects.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The clamping circuit provides beforehand cushioning by limiting voltage spikes and controlling current transitions before they can cause harmful reverse recovery effects. The resonant components in the clamping circuit pre-condition the voltage and current waveforms, cushioning against abrupt changes and enabling high-speed switching without generating excessive parasitic oscillations or reverse recovery losses.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves a high step-up ratio conversion efficiently, allowing for effective interfacing of low-voltage energy sources with utility grids, enhancing energy transfer and reducing losses.

Implementation Method 1

a transformer having a primary side and a secondary side

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

A magnetizing inductance is coupled between a source of an input voltage and the primary side of the transformer

Methodology Applied
Scientific EffectMagnetic energy storage: Electromagnetic Induction

Implementation Method 3

A resonant capacitance of a diode naturally clamps the parasitic oscillations within the converter

Methodology Applied
Scientific EffectParasitic capacitance resonance: Resonance

Data Source

PatentUS8605467B2High step-up ratio soft-switched flyback converter
Publication Date: 2013.12.10 NAT SEMICON CORP
  • US8605467B2 patent drawing
  • US8605467B2 patent drawing
  • US8605467B2 patent drawing

AI summary

A converter circuit includes a transformer having a first side and a second side. The converter circuit also includes a switch coupled to the first side of the transformer. The converter circuit further includes a rectifying diode coupled to the second side of the transformer and to a first output terminal of the converter circuit. In addition, the converter circuit includes a clamping diode coupled to the second side of the transformer, to the rectifying diode, and to a second output terminal of the converter circuit. The converter circuit may include a boost section and a flyback section. The converter circuit may also include an active clamp and an isolated flyback section.