Flyback Converter Load-Adaptive Mode Switching

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Solution Overview

Problem

Conventional power supplies face challenges in maintaining high efficiency both at rated full load and light load operation conditions, particularly in meeting peak power demands while adhering to energy-saving regulations.

Innovation Solution

A method and design for a Flyback converter that includes a load detecting unit and an operating mode control unit, allowing the converter to switch between continuous conduction mode, valley conduction mode, and burst mode based on detected load levels, optimizing efficiency by reducing switch turn-on losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the Flyback converter operates in continuous conduction mode under heavy load, then the power delivery capability is improved, but the conversion efficiency deteriorates due to increased turn-on losses

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidconversion efficiency
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The converter dynamically switches between continuous conduction mode and valley conduction mode based on load conditions. Under heavy load, it operates in continuous conduction mode to deliver high power. When load decreases or input voltage increases, it transitions to valley conduction mode to reduce turn-on losses and improve efficiency. This dynamic mode switching resolves the contradiction between power delivery capability and conversion efficiency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The converter changes its operating parameters by switching between different conduction modes. In continuous conduction mode, the inductor current continues throughout the switching cycle, enabling high power delivery. In valley conduction mode, the converter waits for the valley point of the resonant oscillation before turning on the switch, reducing turn-on losses and improving efficiency. This parameter change strategy resolves the efficiency-power tradeoff.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If the Flyback converter enters valley conduction mode or burst mode under light load, then the conversion efficiency is improved by reducing turn-on losses, but the response time to meet peak power demands worsens

Engineering Contradiction:
Improveconversion efficiencyVSAvoidresponse time
Core Design Contradiction:
Loss of energyVSLoss of time

Solution Approach 1:

The converter uses dynamic mode switching to adapt to varying load conditions. Under light load, it operates in valley conduction mode or burst mode to maximize efficiency. When a peak power demand is detected, it can quickly transition to continuous conduction mode to meet the power requirement. This dynamic adaptation resolves the contradiction between efficiency improvement and response time.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The converter employs feedback control to monitor load conditions and switching performance. Based on the feedback information about current load level and power demand, the control system adjusts the operating mode appropriately. This feedback mechanism ensures that the converter maintains high efficiency during normal light load operation while being capable of rapid response to peak power demands when needed.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables the Flyback converter to efficiently handle peak loads while improving overall efficiency by adapting operating modes to load conditions, thereby meeting energy efficiency requirements.

Implementation Method 1

a transformer configured to comprise a primary winding and a secondary winding

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a switch configured to be connected between the primary winding and a ground terminal

Methodology Applied
Scientific EffectElectrical switching:

Data Source

PatentUS9608529B2Converter and method for controlling the same
Publication Date: 2017.03.28 DELTA ELECTRONICS (SHANGHAI) CO LTD
  • US9608529B2 patent drawing
  • US9608529B2 patent drawing
  • US9608529B2 patent drawing

AI summary

A method for controlling converter such as a Flyback converter is disclosed. A load of the Flyback converter varies between zero and a peak value. The method includes: a load detecting step for detecting the load; and an operating mode control step for controlling the Flyback converter to switch between two or more of a continuous conduction mode, a valley conduction mode and a burst mode according to the load. A converter such as a Flyback converter is also provided.