Flyback Variable-Pulse Circuit for Compact Animal Collars

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Solution Overview

Problem

Existing collar-mountable electrical stimulus systems for animals face challenges with large, heavy, and inefficient transformers that deliver variable quality corrective signals, primarily relying on voltage or energy output, which can be improved for compactness and efficiency.

Innovation Solution

A variable pulse stimulation circuit using a flyback transformer energized in bursts of pulses, controlling stimulus patterns through the number and timing of pulses within a burst, allowing for smaller transformers and adjustable intensity without relying solely on pulse duration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a larger transformer device is used to generate greater energy levels and more intense corrective signals, then the stimulus intensity is improved, but the size, weight, and power consumption of the overall stimulus circuit increases

Engineering Contradiction:
Improvestimulus intensityVSAvoiddevice weight
Core Design Contradiction:
PowerVSWeight of moving object

Solution Approach 1:

The patent employs burst-mode pulsed operation where the transformer is energized in periodic bursts rather than continuous operation. Multiple pulses are delivered in quick succession during each burst, allowing the transformer to reach saturation and deliver high energy levels during brief intervals, then rest during inter-burst periods. This periodic action enables high stimulus intensity when needed while reducing average power consumption and thermal load, allowing smaller transformer designs.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent changes the operational parameters of the transformer by operating it into saturation mode rather than maintaining linear operation. By controlling pulse width, burst duration, and inter-burst intervals, the system optimizes energy delivery efficiency. The transformer is designed with specific inductance and saturation characteristics that enable high energy output during bursts while maintaining compact dimensions, fundamentally changing how the transformer is utilized rather than simply scaling it up.

Inventive Principle:
Principle #35Parameter changes

2Power

If a larger transformer device is used to generate greater energy levels and more intense corrective signals, then the stimulus intensity is improved, but the device complexity increases

Engineering Contradiction:
Improvestimulus intensityVSAvoidcircuit complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The burst-mode operation simplifies the circuit design by using straightforward pulse generation and timing control rather than complex continuous regulation circuits. The switching element operates in discrete on/off states during bursts, and the transformer's natural saturation and reset characteristics provide inherent energy management, reducing the need for additional control components and complex feedback circuits.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The transformer operates in saturation mode where its own magnetic characteristics provide natural energy storage and release during the burst cycles. The circuit leverages the transformer's inherent properties—inductance, saturation flux density, and magnetic hysteresis—to self-regulate energy delivery without requiring complex external control mechanisms. The switching element and timing circuit simply trigger the bursts, and the transformer handles the energy management autonomously based on its physical characteristics.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in a more compact, efficient, and reliable electrical stimulus device that can be used across various animal sizes, reducing size, weight, and power consumption while maintaining effective behavioral correction.

Implementation Method 1

a transformer configured to receive an input signal and energize in response thereto

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a capacitor electrically connected across the first connection and the second connection of the secondary side of the transformer

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS12349660B2Electrical stimulus device, such as an animal collar, and variable pulse stimulation circuit
Publication Date: 2025.07.08 RADIO SYST CORP
  • US12349660B2 patent drawing
  • US12349660B2 patent drawing
  • US12349660B2 patent drawing

AI summary

An animal collar includes a collar portion including a housing portion and a plurality of extension portions. Each extension portion can include an insert having a snap receiver aperture extending through the extension portion, as well as a strap receiver having a strap insertion slot and a snap fitting. The snap fitting includes a cap retention slot and one or more snap extensions positioned to engage an interior circumferential ridge of the snap receiver aperture when the snap fitting is inserted into the snap receiver aperture from the first side. The extension portion further includes a retention cap insertable into the snap receiver aperture from the second side and including at least one cap retention extension mateable with the cap retention slot and at least one cap extension positioned adjacent the one or more snap extensions.