Fly-back Pulse Generator Coil for Water Scale Inhibition

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Solution Overview

Problem

Conventional chemical treatments for preventing scale formation and microorganism growth in moving water systems are costly, require heavy maintenance, and pose safety issues, while alternative methods like pulsed power systems can be cumbersome and ineffective.

Innovation Solution

A pulse-power apparatus with a fly-back pulse generator circuit and a coil wound around a chamber to transmit energy frequencies into the water system, inhibiting scale formation and microorganism growth with low-cost and low-maintenance solutions suitable for small to medium-sized cooling systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If chemical treatment is used to prevent scale formation and microorganism growth, then scale and microorganism buildup is prevented, but cost increases and safety issues arise

Engineering Contradiction:
Improveprevention of scale and microorganism buildupVSAvoidhazardous chemicals and safety issues
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces chemical treatment systems with a pulse power apparatus that uses electromagnetic energy to achieve the same protective effects. The apparatus generates high-voltage pulses that create electromagnetic fields to inhibit scale formation and microorganism growth without introducing hazardous chemicals into the water system.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the fundamental parameter of water treatment from chemical addition to electromagnetic energy application. By using pulse power technology, the system alters the physical state and properties of water through electromagnetic fields, transforming the treatment mechanism from chemical to physical/energy-based.

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If chemical treatment is used to remove scale, then scale is removed, but equipment life is shortened and operational problems occur

Engineering Contradiction:
Improvescale removalVSAvoidequipment life
Core Design Contradiction:
Object-generated harmful factorsVSDuration of action of stationary object

Solution Approach 1:

The patent replaces acid chemical treatment with a pulse power apparatus that uses electromagnetic energy to remove scale. The high-voltage pulses create electromagnetic fields that disrupt scale adhesion and promote its removal without the corrosive effects of acid chemicals, thereby preserving equipment life.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Object-affected harmful factors

If alternative methods like mechanical mixing, vortex flow devices, and ultrasound are used, then chemical treatment is avoided, but cost and maintenance requirements increase

Engineering Contradiction:
Improveavoidance of chemical treatmentVSAvoidcost and maintenance requirements
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical systems (mixing devices, vortex generators, ultrasound equipment) with a relatively simple pulse power apparatus. The system uses a power supply, control circuitry, and electrode assembly that is simpler to install and maintain compared to mechanical alternatives, while achieving the same chemical-free water treatment objective.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Object-affected harmful factors

If pulsed power water treatment systems are used, then chemical treatment is avoided, but the systems are cumbersome and require high voltage

Engineering Contradiction:
Improveavoidance of chemical treatmentVSAvoidcumbersome implementation and high voltage requirements
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent applies local quality by concentrating the pulse power treatment at specific locations where scale and microorganism problems are most severe, rather than requiring system-wide high-voltage infrastructure. The apparatus can be installed at strategic points in the water system to achieve effective treatment with localized high-voltage application.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses dynamic pulse power application with adjustable parameters (pulse width, frequency, voltage) that can be optimized for different water system conditions. This dynamic control allows the system to adapt to varying operational requirements without requiring cumbersome fixed-high-voltage infrastructure.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus effectively prevents and reduces scale buildup and combats biological hazards in moving water systems, offering a cost-effective and efficient alternative to chemical treatments.

Implementation Method 1

the coil is wound around the chamber so as to transmit the plurality of frequencies of energy into the chamber

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10053381B2Pulse-power apparatus and water treatment system for inhibiting scale formation and microorganism growth
Publication Date: 2018.08.21 ENVIRONMENTAL ENERGY TECH
  • US10053381B2 patent drawing
  • US10053381B2 patent drawing
  • US10053381B2 patent drawing

AI summary

The present invention relates to an apparatus for inhibiting scale formation and microorganism growth within a moving water system, with the apparatus including: (i) a pulse-power assembly having a fly-back pulse generator circuit effective to produce a current pulse that when terminated yields a voltage spike and generates a plurality of frequencies of energy, where the fly-back pulse generator circuit comprises a coil as an integral portion of the fly-back pulse generator circuit; and (ii) a chamber for passing water from the moving water system therethrough, where the coil is wound around the chamber so as to transmit the plurality of frequencies of energy into the chamber in order to inhibit scale formation and microorganism growth within the moving water system. Water treatment systems and methods of using the apparatus are also provided.