Interleaved Flyback Converter Reactive Power Control

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Solution Overview

Problem

Existing DC-AC inverters in renewable energy systems, such as photovoltaic panels and wind turbines, are limited to providing only real power, lacking the capability to control reactive power, which is necessary for effective integration into the AC grid, especially with the increasing use of distributed energy sources.

Innovation Solution

An interleaved flyback converter system with reactive power control is developed, allowing for both forward and reverse power operations to manage reactive power support, utilizing flyback circuits and a reactive power control circuit to store and inject energy, enabling the converter to operate in non-reactive and reactive power support modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If DC-AC inverters are designed to provide only real power as traditionally required, then the power factor can be maintained at unity, but the capability to provide reactive power support is lost

Engineering Contradiction:
Improvereactive power support capabilityVSAvoidconverter control complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The flyback converter is designed to perform multiple functions: it can operate in discontinuous conduction mode (DCM) to provide real power conversion, and in continuous conduction mode (CCM) to provide reactive power support. The same converter circuitry and control system handle both real and reactive power operations, eliminating the need for separate reactive power compensation devices and reducing overall system complexity despite the enhanced functionality.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The converter dynamically switches between different operating modes (DCM and CCM) based on the required power factor and reactive power support level. The control system adjusts the switching frequency and duty cycle in real-time to maintain the desired power factor while providing both real and reactive power, allowing the system to adapt to varying grid conditions and load requirements.

Inventive Principle:
Principle #15Dynamics

2Power

If the inverter operates in traditional mode with unity power factor, then the control system is simpler, but it cannot provide reactive power to support the AC grid

Engineering Contradiction:
Improvereactive power deliveryVSAvoidcontrol system operation
Core Design Contradiction:
PowerVSEase of operation

Solution Approach 1:

The control system changes key operating parameters including switching frequency, duty cycle, and conduction mode (DCM/CCM) to regulate both real and reactive power output. By dynamically adjusting these parameters based on the desired power factor, the converter can provide reactive power support while maintaining simplified control logic that handles both power types through a unified control algorithm.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If distributed generators are integrated without reactive power control capability, then the integration is simpler, but the contribution to AC grid stability is reduced

Engineering Contradiction:
Improvegrid integration capabilityVSAvoidpower converter design
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The flyback converter serves as a multi-functional interface between DC distributed generators and the AC grid, simultaneously handling real power conversion, reactive power support, and power factor correction. This universal design enables distributed generators to actively contribute to grid stability through reactive power provision while maintaining a relatively simple converter architecture compared to using separate real and reactive power conversion systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables DC-AC inverters to provide both real and reactive power, improving their integration into the AC grid by allowing for phase-shifted operation, thus enhancing the contribution of renewable energy sources to the power network and supporting grid stability.

Implementation Method 1

an interleaved flyback converter with reactive power control... flyback circuits... convert DC power to AC power

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS9780645B2Method and apparatus for providing power conversion using an interleaved flyback converter with reactive power control
Publication Date: 2017.10.03 ENPHASE ENERGY INC
  • US9780645B2 patent drawing
  • US9780645B2 patent drawing
  • US9780645B2 patent drawing

AI summary

A method and apparatus for converting DC input power to DC output power with reactive power control. The apparatus includes a plurality of flyback circuits, coupled in parallel, and a DC-AC inversion circuit coupled across an output of each flyback circuit of the plurality of flyback circuits. The apparatus also including a reactive power control circuit coupled to an output of one flyback circuit of the plurality of flyback circuits, and across an output of the DC-AC inversion circuit; and a controller operative to coordinate timing of switches in each flyback circuit of the plurality of flyback circuits and the reactive power control circuit to generate AC output power of a desired power factor.