Flyback Transformer Segmentation for Battery Voltage Balance

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Solution Overview

Problem

Existing electric storage systems face complexity in voltage balance control between multiple battery modules, leading to inefficient power transfer and increased wiring complications as the number of modules increases, due to shared magnetic cores and transformers.

Innovation Solution

The implementation of a flyback transformer configuration with separate magnetic cores and switches for each electric storage module, allowing independent control of power transfer between modules using primary and secondary side coils, and a common power supply voltage to reduce voltage requirements on semiconductor switches.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple electric storage modules are connected with a common transformer device, then voltage balance control can be achieved, but wiring becomes complicated and device complexity increases

Engineering Contradiction:
Improvevoltage balance controlVSAvoidwiring complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent divides the single common transformer device into multiple separate transformer devices, with each transformer device dedicated to a specific electric storage module. This segmentation eliminates the need for complex star-shaped wiring connections to a central transformer, as each module now has its own local transformer for voltage balance control.

Inventive Principle:
Principle #1Segmentation

2Reliability

If a common transformer device is used for multiple electric storage modules, then voltage balance can be controlled, but the number of connections increases with more modules

Engineering Contradiction:
Improvevoltage balance controlVSAvoidnumber of connections
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent assigns one transformer device to each electric storage module, creating independent local control units. This eliminates the scaling problem where adding more modules increases connections to a central transformer, as each new module simply adds its own dedicated transformer without increasing overall system connection complexity.

Inventive Principle:
Principle #1Segmentation

3Reliability

If switching circuits operate at the same phase for uniform voltage control, then voltage uniformity is achieved, but independent power transfer control between cell groups is prevented

Engineering Contradiction:
Improvevoltage uniformityVSAvoidpower transfer efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent enables dynamic and independent control of switching circuits for each transformer device, allowing the system to adapt switching phases and timing based on real-time voltage differences between cell groups. This dynamic control optimizes power transfer efficiency by directing energy from high-voltage cell groups to low-voltage cell groups as needed, rather than operating all switches in unison.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration simplifies wiring, enables independent control of each module, and reduces the voltage requirements for semiconductor switches, improving power transfer efficiency and scalability in electric storage systems.

Implementation Method 1

The implementation of a flyback transformer configuration with separate magnetic cores and switches for each electric storage module, allowing independent control of power transfer between modules using primary and secondary side coils

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10020662B2Electric storage apparatus, electronic device, electric vehicle, and electric power system
Publication Date: 2018.07.10 MURATA MFG CO LTD
  • US10020662B2 patent drawing
  • US10020662B2 patent drawing
  • US10020662B2 patent drawing

AI summary

A battery system includes a plurality of electronic storage modules serially connected together wherein the electronic storage modules include a battery block group including a plurality of battery cells, and a different magnetic core connected to each battery block group.