Flyback Converter Control Circuit With Adaptive Valley Blanking

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Solution Overview

Problem

Quasi-resonant flyback converters face challenges in maintaining efficiency and regulation due to variable switching frequency, which increases with input voltage and decreases with load, making it difficult to meet efficiency recommendations and regulatory standards.

Innovation Solution

A control circuit for a flyback converter that includes a blanking circuit to mask the zero-current detection signal, allowing the electronic switch to be switched at valley points other than the first valley, thereby limiting the maximum switching frequency and adapting the blanking time based on output power and input voltage to prevent excessive switching.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If quasi-resonant switching is used to reduce switching losses, then efficiency is improved, but switching frequency becomes variable and may exceed regulatory limits

Engineering Contradiction:
Improveswitching lossesVSAvoidswitching frequency
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The control circuit dynamically adjusts the switching frequency by selectively masking valley detection signals based on real-time frequency measurements. When the switching frequency exceeds a predetermined threshold, the circuit dynamically masks subsequent valley signals to reduce the frequency back within regulatory limits, while still maintaining quasi-resonant operation at acceptable frequencies.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The circuit implements a feedback mechanism where the switching frequency is continuously measured and compared against a predetermined threshold. Based on this feedback, the control circuit automatically adjusts its operation by masking valley detection signals when necessary, creating a closed-loop control system that maintains frequency within regulatory limits while optimizing efficiency.

Inventive Principle:
Principle #23Feedback

2Productivity

If switching frequency is increased to improve output power, then productivity is improved, but switching losses increase and efficiency decreases

Engineering Contradiction:
Improveoutput powerVSAvoidswitching losses
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The control circuit changes the operating parameters by selectively masking valley detection signals to maintain switching frequency within optimal ranges. This parameter adjustment ensures that the converter operates at frequencies that balance output power delivery with acceptable switching losses, preventing efficiency degradation at high power levels.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces switching losses and maintains efficiency by limiting the switching frequency, ensuring compliance with efficiency recommendations and regulatory standards across varying operational conditions.

Implementation Method 1

a valley detection circuit configured to generate a trigger in a trigger signal when the second signal indicates a valley in the voltage at the electronic switch during the switch-off interval

Methodology Applied
Scientific EffectValley detection:

Implementation Method 2

a comparison circuit configured to generate the switch-off signal by comparing the first signal with the threshold signal

Methodology Applied
Scientific EffectElectrical comparison:

Data Source

PatentUS11996777B2Control circuit for an electronic converter, related integrated circuit, electronic converter and method
Publication Date: 2024.05.28 STMICROELECTRONICS SRL
  • US11996777B2 patent drawing
  • US11996777B2 patent drawing
  • US11996777B2 patent drawing

AI summary

A control circuit for an electronic converter is generates a drive signal of the electronic converter by setting the drive signal to a first logic level in response to a switch-on signal, and to a second logic level in response to a switch-off signal. The control circuit comprises a valley detection circuit and a combinational logic circuit. The control circuit comprises a blanking circuit configured to generate the blanking signal by determining a blanking time, and asserting the blanking signal when the blanking time elapses since the start of the switch-on or the switch-off interval. The control circuit comprises a blanking time adaption circuit to adapt the blanking time as a function of a blanking time adaption signal based on the input voltage, and to increase the blanking time when the input voltage increases, and decrease the blanking time when the input voltage decreases.