Resonant Flyback ZVS Control Using Auxiliary Winding Current

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Solution Overview

Problem

Conventional resonant flyback power converters face challenges in achieving high-efficiency ZVS operation, particularly under light load conditions, due to increased power loss.

Innovation Solution

A control circuit and method that adjusts the pulse width of the low-side signal based on a negative current signal and voltage threshold to achieve zero voltage switching (ZVS) of the high-side transistor, optimizing the circulating current for both heavy and light load conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional resonant flyback power converters operate to achieve ZVS, then high-efficiency operation is improved, but power loss increases under light load conditions

Engineering Contradiction:
Improvepower lossVSAvoidZVS operation efficiency
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The control circuit dynamically adjusts the pulse width of the low-side signal based on real-time detection of the negative current signal and voltage threshold comparisons. This dynamic adjustment allows the system to adapt the circulating current magnitude to match actual load conditions, achieving ZVS while minimizing unnecessary power loss under light loads.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the operating parameters by adjusting the pulse width of the low-side signal according to the detected voltage threshold and negative current signal levels. This parameter modulation enables the converter to maintain optimal ZVS operation across varying load conditions, reducing power loss when loads are light while preserving efficiency under heavy loads.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If the pulse width of the low-side signal is increased to achieve ZVS, then conversion efficiency is improved, but circulating current increases causing higher power loss

Engineering Contradiction:
Improveconversion efficiencyVSAvoidcirculating current
Core Design Contradiction:
Loss of energyVSPower

Solution Approach 1:

The control circuit employs feedback mechanisms by continuously monitoring the negative current signal generated by the auxiliary winding and comparing it against voltage thresholds. This feedback loop enables real-time adjustment of the low-side signal pulse width, ensuring that circulating current is optimized to achieve ZVS without excessive power loss.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system uses the negative current signal from its own auxiliary winding as the basis for control decisions. This self-service approach allows the converter to autonomously regulate its own circulating current and pulse width without external intervention, achieving efficient ZVS operation adaptively.

Inventive Principle:
Principle #25Self-service

3Reliability

If the off-period is extended to optimize ZVS, then high-side transistor switching efficiency is improved, but the response time to load changes increases

Engineering Contradiction:
Improveswitching efficiencyVSAvoidresponse time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The control circuit dynamically adjusts the off-period duration based on real-time detection of the negative current signal and voltage threshold comparisons. This dynamic adjustment allows the system to maintain optimal ZVS conditions while adapting quickly to load changes, preventing excessive response delays.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention employs periodic action through the auxiliary winding's natural oscillation and the resulting periodic negative current signal. This periodic behavior enables the control circuit to rhythmically adjust the off-period, maintaining ZVS efficiency while responding to load variations at appropriate intervals.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures high-efficiency ZVS operation across varying loads by regulating the off-period and pulse width of the low-side signal, minimizing power loss and maintaining optimal conversion efficiency.

Implementation Method 1

a negative current signal generated by an auxiliary winding of a transformer, wherein the negative current signal is related to a cross-voltage of the auxiliary winding

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

through a resonant capacitor, the high-side and low-side transistors are configured to switch a primary winding of the transformer, generating an output voltage through a secondary winding of the transformer

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS20250309749A1ZVS control circuit and control method for resonant flyback power converter
Publication Date: 2025.10.02 RICHTEK TECH
  • US20250309749A1 patent drawing
  • US20250309749A1 patent drawing
  • US20250309749A1 patent drawing

AI summary

A control circuit for a resonant flyback power converter includes high-side and low-side signals to control respective high-side and low-side transistors. It uses a negative current signal from an auxiliary winding related to its cross-voltage. The circuit generates a threshold and a sensing signal based on the activation and deactivation of the high-side and low-side transistors respectively, and a triggering signal by comparing the sensing signal with the threshold. The high-side and low-side transistors switch a primary winding through a resonant capacitor, generating an output voltage through a secondary winding. The pulse width of the low-side signal is adjusted based on the triggering signal to achieve zero voltage switching (ZVS) of the high-side transistor.