Flying Height Measurement Using Dedicated Servo Fields

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Solution Overview

Problem

Existing flying height measurement techniques in disk drives are inadequate for accurately measuring the flying height of a head over specific tracks and radial positions on the disk surface, leading to potential damage and errors due to uneven surfaces and varying disk speeds.

Innovation Solution

Incorporating dedicated flying height fields within servo sectors on the disk, allowing for real-time measurement of the flying height using read back signals from these fields, which include fundamental and third harmonic frequency data, and employing a system with a frequency detection module, qualifier module, and averaging module to calculate precise flying height values.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If dedicated flying height measurement tracks are used, then flying height can be measured, but the measurement is not accurate for specific tracks and radial positions due to uneven disk surfaces and varying disk speeds

Engineering Contradiction:
Improveflying height measurement precisionVSAvoidmeasurement accuracy at specific tracks and radial positions
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent applies local quality by incorporating dedicated flying height fields (FH fields) directly into servo sectors at specific radial positions on the disk. This allows the measurement system to account for local variations in disk surface and speed at each radial position, rather than using a single dedicated track that assumes uniform conditions across the entire disk. Each FH field provides localized measurement data that reflects the actual conditions at that specific location.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent segments the disk surface into multiple radial positions, each with its own servo sector containing FH fields. This segmentation allows independent measurement and optimization of flying height at each radial position, accommodating the varying conditions (surface unevenness, speed variations) that exist at different locations on the disk.

Inventive Principle:
Principle #1Segmentation

2Reliability

If flying height is increased to prevent head-disk contact, then head damage is prevented, but magnetic field strength decreases affecting read/write accuracy

Engineering Contradiction:
Improvehead damage preventionVSAvoidread/write accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent implements feedback by continuously measuring flying height at each radial position using FH fields and using this information to adjust the operating parameters. The system can detect when the head is too high or too low and make real-time adjustments to maintain optimal flying height, ensuring both head safety and read/write accuracy are maintained throughout the disk's operation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent applies dynamics by making the flying height adjustment adaptive rather than static. The system continuously monitors actual flying height conditions at each radial position and dynamically adjusts the head position or operating parameters to maintain optimal performance, rather than using a fixed flying height that may be inappropriate for varying local conditions.

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If flying height is decreased to improve magnetic field strength, then read/write accuracy improves, but head-disk contact risk increases

Engineering Contradiction:
Improveread/write accuracyVSAvoidhead-disk contact risk
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The feedback mechanism continuously monitors flying height and provides real-time information about the head's proximity to the disk surface. This allows the system to adjust operating parameters dynamically, maintaining low enough flying height for accurate read/write operations while preventing contact through continuous monitoring and adaptive control.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts flying height based on real-time conditions at each radial position. Rather than using a fixed low flying height that risks contact, the system adapts the height to the specific local conditions, maintaining optimal accuracy while preventing head-disk contact through continuous adjustment.

Inventive Principle:
Principle #15Dynamics

4Measurement precision

If multiple FH fields are read during disk rotation, then accurate flying height measurement is achieved, but measurement time increases

Engineering Contradiction:
Improveflying height measurement accuracyVSAvoidmeasurement time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies continuity of useful action by integrating FH field reading into the normal disk operation. The head reads FH fields during the same rotation cycle used for data operations, rather than requiring separate measurement passes. This continuous reading approach maintains measurement accuracy while minimizing additional time loss by utilizing existing operational time.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The FH fields serve multiple functions: they provide flying height measurement data while being read during normal data operations. This multi-functionality allows the measurement system to operate simultaneously with data read/write operations, reducing the need for separate measurement cycles and minimizing time loss.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables accurate and precise flying height measurement at any radial position and track, improving head positioning and reducing the risk of damage by providing real-time, accurate data for maintaining optimal flying height.

Implementation Method 1

a head configured to generate a read back signal based on the predetermined pattern in the first flying height field

Methodology Applied
Scientific EffectMagnetic field interaction: Magnetic Field

Implementation Method 2

detecting magnitudes of fundamental frequencies and third harmonic frequencies of the read back signals corresponding to each of the flying height fields

Methodology Applied
Scientific EffectHarmonic frequency analysis:

Data Source

PatentUS8593755B1Flying height measurement
Publication Date: 2013.11.26 MARVELL ASIA PTE LTD
  • US8593755B1 patent drawing
  • US8593755B1 patent drawing
  • US8593755B1 patent drawing

AI summary

Some of the embodiments of the present disclosure provide a disk drive system comprising a disk drive system comprising a disk having a track upon a surface of the disk, the track including a first data-storing sector and a second data storing sector, and a servo sector located between the first data-storing sector and the second data-storing sector, the servo sector including a first flying height (FH) field having a predetermined pattern. Other embodiments are also described and claimed.