Flywheel Charging Buffer for Fast EV Charging in Limited Space

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Solution Overview

Problem

Existing quick charging systems for electric vehicles require large and costly high-voltage power receiving facilities, making them impractical for efficient energy storage in limited spaces.

Innovation Solution

A charging system that converts commercial power into kinetic energy using an electric power conversion device, a kinetic energy storage device such as a flywheel, and a rotary electric machine, allowing for efficient energy storage and charging in a limited space.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If high-voltage power receiving facility is used for quick charging, then charging speed is improved, but facility size and cost increase

Engineering Contradiction:
Improvecharging speedVSAvoidfacility size
Core Design Contradiction:
ProductivityVSWeight of stationary object

Solution Approach 1:

The patent replaces the conventional electrical energy storage system with a mechanical kinetic energy storage system using a flywheel. The flywheel stores energy mechanically through rotational motion, eliminating the need for large high-voltage power receiving facilities while maintaining quick charging capability. The rotary electric machine converts electrical energy to mechanical energy to spin the flywheel, which then releases kinetic energy to charge the vehicle battery rapidly.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the energy storage parameter from electrical energy (in batteries) to kinetic energy (in rotating flywheel). This parameter change allows for more compact energy storage since kinetic energy density in a rotating mass can be higher than chemical energy density in batteries of comparable size, thereby reducing facility size while maintaining or improving charging speed.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If high-voltage power receiving facility is used for quick charging, then charging speed is improved, but facility cost increases

Engineering Contradiction:
Improvecharging speedVSAvoidfacility cost
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent replaces expensive high-voltage power receiving infrastructure with a mechanical flywheel-based kinetic energy storage system. This substitution uses conventional voltage levels combined with a flywheel energy buffer, dramatically reducing facility cost while maintaining high charging speed through the rapid energy release capability of the spinning flywheel.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs a flywheel system that uses conventional, inexpensive electrical components at standard voltages rather than expensive high-voltage equipment. The kinetic energy storage in the flywheel acts as a temporary buffer that can be rapidly charged from the grid and discharged to the vehicle, providing quick charging service without requiring costly high-voltage receiving facilities.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Quantity of substance

If electrical energy is stored to charge moving objects, then energy storage capacity is improved, but required space increases

Engineering Contradiction:
Improveenergy storage capacityVSAvoidrequired space
Core Design Contradiction:
Quantity of substanceVSArea of stationary object

Solution Approach 1:

The patent substitutes electrical energy storage (batteries) with mechanical kinetic energy storage (flywheel). The rotating flywheel can store significant kinetic energy in a compact form factor, providing high energy storage capacity without the large physical space required by battery systems of equivalent capacity. This mechanical approach enables dense energy storage that fits in limited spaces.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the energy storage mode from chemical (batteries) to mechanical kinetic energy (flywheel rotation). This parameter change fundamentally alters the space-to-energy ratio, as kinetic energy can be stored at much higher densities in rotating mass compared to chemical energy in batteries, thereby reducing the required installation area while maintaining or increasing storage capacity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables efficient charging of power storage devices on moving objects by storing energy as kinetic energy, reducing the space and cost requirements compared to traditional electrical energy storage methods.

Implementation Method 1

a kinetic energy storage device that stores kinetic energy

Methodology Applied
Scientific EffectKinetic energy storage: Flywheel

Implementation Method 2

a rotary electric machine that is electrically connected to the electric power conversion device and is mechanically connected to the kinetic energy storage device

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Data Source

PatentUS12286024B2Charging system
Publication Date: 2025.04.29 HONDA MOTOR CO LTD
  • US12286024B2 patent drawing
  • US12286024B2 patent drawing
  • US12286024B2 patent drawing

AI summary

A charging system which charges a power storage device mounted on a moving object, includes: an electric power conversion device that converts electric power supplied from a commercial power supply; a kinetic energy storage device that stores kinetic energy; and a rotary electric machine that is electrically connected to the electric power conversion device and is mechanically connected to the kinetic energy storage device.