FMCW Radar Analog Filter Failure Detection via Broadband Test Signal

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Solution Overview

Problem

Conventional FMCW radar systems face challenges in accurately detecting failures in analog filter circuits due to complex filter designs and dynamic range issues, which complicate failure mode analysis and detection, especially in high-frequency components.

Innovation Solution

A broadband periodic test signal, such as a square wave, is generated and processed using Fast Fourier Transform (FFT) to calculate the filter response, allowing for direct comparison with a reference spectrum to detect filter characteristic changes and generate a fault signal if deviations exceed a predetermined threshold, simplifying failure detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a high-pass analog filter is used to reduce the dynamic range of the beat signal, then the dynamic range is improved, but the measurement accuracy deteriorates due to filter curve effects

Engineering Contradiction:
Improvedynamic rangeVSAvoidmeasurement accuracy
Core Design Contradiction:
Loss of energyVSMeasurement precision

Solution Approach 1:

The system performs preliminary characterization of the analog filter's frequency response by passing a broadband test signal through the filter and measuring its output spectrum. This pre-measured filter response is then used to compensate for filter-induced distortions in the actual beat signal, thereby maintaining measurement accuracy while preserving the dynamic range benefits of the high-pass filter.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses the measured filter response as feedback to correct the beat signal processing. By comparing the actual filter characteristics with the ideal response, the system applies compensation algorithms to eliminate the distorting effects of the analog filter on the measurement accuracy.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If conventional swept-frequency test signals are used to characterize the filter, then the filter response can be measured, but the complexity of the test procedure and analysis increases

Engineering Contradiction:
Improvefilter characterization accuracyVSAvoidtest procedure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Instead of using a continuous swept-frequency signal, the system employs periodic test signals such as square waves or pulse trains. These periodic signals contain multiple frequency components that can characterize the filter response across a broad frequency range, simplifying the test procedure while maintaining adequate filter characterization accuracy.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system changes the temporal characteristics of the test signal (using periodic waveforms with rich harmonic content) rather than relying on frequency sweeping. This parameter change approach simplifies the test implementation while still providing sufficient information to characterize the filter's frequency response through spectral analysis of the output signal.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If complex filter designs are used to handle dynamic range and anti-aliasing requirements, then the filter performance is improved, but the ease of failure detection deteriorates

Engineering Contradiction:
Improvefilter performanceVSAvoidfailure detection ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system performs preliminary measurement of the actual filter response under operating conditions. By characterizing the filter's frequency response in advance, the system creates a reference that can be used to detect deviations indicating filter failures, thereby simplifying failure detection despite the filter's complexity.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system introduces a broadband test signal as an intermediary to probe the filter's characteristics. This test signal interacts with the filter to reveal its frequency response, providing a simple method to monitor filter health and detect failures without directly analyzing the complex filter structure itself.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Productivity

If the analog filter performs both dynamic range improvement and anti-aliasing functions, then the filter efficiency is improved, but the difficulty of detecting and measuring filter failures increases

Engineering Contradiction:
Improvefilter efficiencyVSAvoidfailure detection difficulty
Core Design Contradiction:
ProductivityVSDifficulty of detecting and measuring

Solution Approach 1:

The system uses periodic test signals with known spectral characteristics to probe the filter's response. By analyzing how the filter modifies these periodic test signals, the system can detect failures in either the dynamic range or anti-aliasing functions, simplifying the monitoring of multi-functional filter performance.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system implements feedback by comparing the measured filter response against expected characteristics. This allows the system to detect deviations that indicate failures in either the dynamic range improvement or anti-aliasing functions, providing a unified approach to monitoring both filter functions despite their complexity.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables straightforward failure diagnosis and characterization of the filter, reducing the complexity of analyzing filter effects and improving the reliability of failure detection without requiring a swept-frequency test signal, thus enhancing the system's fault detection capabilities.

Implementation Method 1

a digital processor is configured to calculate a spectrum of the digitized filtered test signal by Fast Fourier Transform (FFT)

Methodology Applied
Scientific EffectFast Fourier Transform:

Data Source

PatentUS10852408B2Frequency-modulated continuous-wave (FMCW)
Publication Date: 2020.12.01 SIEMENS AG
  • US10852408B2 patent drawing

AI summary

A frequency-modulated continuous-wave (FMCW) radar system for level or distance measurement in which a frequency modulated signal to be transmitted to a target is mixed with an echo signal from the target to produce a beat signal that passes through an analog filter before being digitized and processed in a digital processor to determine the level or distance to be measured, where a test signal is generated by a signal generator, and a switch is controlled to connect the beat signal or the test signal to the analog filter, the signal generator generates the test signal as a broadband signal having a periodic waveform, e.g., a square wave, and the digital processor calculates a spectrum of the digitized filtered test signal by Fast Fourier Transform and generates a fault signal if the spectrum differs from a reference spectrum by a predetermined amount to allow for failure detection.