FMEA-FTA Common Data Model for Consistent Risk Analysis

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Solution Overview

Problem

Current risk analysis methods, such as FMEA and FTA, are not seamlessly integrated, leading to inefficiencies and inconsistencies, particularly in safety-critical applications like healthcare systems, as they are typically performed separately and require different tools, lacking compatibility and coherence.

Innovation Solution

A computer-based method that enables seamless conversion between FMEA and FTA representations using a common data set, allowing for synchronized risk analysis by defining failure modes, causes, effects, and mitigation measures, and calculating risk metrics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If FMEA and FTA are performed separately using different tools and methods, then each method can be applied with its own advantages, but this leads to time consumption, inefficiency, and inconsistencies in risk analysis

Engineering Contradiction:
Improverisk analysis consistencyVSAvoidtime consumption
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent merges FMEA and FTA into a unified risk analysis system where both methods share a common data model and can be performed within the same software environment. The system allows users to switch between FMEA and FTA representations of the same technical system without requiring separate tools or data entry, thereby eliminating time consumption and ensuring consistency across both methods.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent creates a universal risk analysis platform that can perform both FMEA and FTA functions. The system uses a common data structure that supports both methodologies, allowing the same tool to serve multiple purposes - conducting failure mode analysis, fault tree analysis, and seamlessly transitioning between them without requiring specialized software for each method.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If FMEA and FTA are built and maintained separately during different development phases, then each method can be optimized for its specific purpose, but this creates errors and inconsistencies between the two analyses

Engineering Contradiction:
Improvemethod optimizationVSAvoiddata coherence
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent combines FMEA and FTA into a single integrated system where both methods draw from and contribute to the same data model. This merging ensures that data coherence is maintained automatically, as changes in one method are reflected in the other through the shared data structure, eliminating errors that arise from separate maintenance.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent implements feedback mechanisms where the system automatically updates and synchronizes data between FMEA and FTA representations. When data is modified in one method, the system provides feedback to ensure consistency in the other method, maintaining data coherence throughout the development process.

Inventive Principle:
Principle #23Feedback

3Ease of operation

If FMEA is used because it is intuitive and easy to implement, then accessibility is improved, but it becomes time-consuming and inefficient

Engineering Contradiction:
Improveease of implementationVSAvoidanalysis efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent makes the intuitive FMEA interface serve dual purposes by enabling it to perform both FMEA and FTA functions. Users can access the easy-to-use FMEA interface while simultaneously performing fault tree analysis with the same tool, thereby maintaining ease of operation while improving productivity through method consolidation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges FTA capabilities into the FMEA interface, allowing users to perform both types of analysis within the same intuitive environment. This combination eliminates the need to switch between different tools or learn separate methodologies, thereby improving analysis efficiency without sacrificing ease of operation.

Inventive Principle:
Principle #5Merging (Combining)

4Reliability

If FTA is used because it can represent logical connections between causes and effects, then analytical capability is improved, but it becomes neither intuitive nor simple to carry out

Engineering Contradiction:
Improvelogical analysis capabilityVSAvoidintuitiveness
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent enables the FTA functionality to serve multiple roles - it not only performs traditional fault tree analysis with logical connections but also integrates with FMEA processes. Users can leverage the logical analysis capability of FTA while accessing it through a unified interface that reduces complexity and improves intuitiveness.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent introduces an intermediary layer that mediates between the complex logical structures of FTA and the user interface. This intermediary simplifies the representation of logical connections, making FTA more intuitive and easier to carry out while preserving its analytical capability for representing cause-effect relationships.

Inventive Principle:
Principle #24Intermediary (Mediator)

5Reliability

If FTA is used then logical representation is improved, but specialized software tools are required which are not always suited to specific industries or technical systems

Engineering Contradiction:
Improvelogical connection representationVSAvoidindustry suitability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent creates a universal platform that combines FTA's logical representation capabilities with industry-specific adaptability. The system can represent logical connections between causes and effects while being customizable for different industries and technical systems, thereby achieving both analytical rigor and broad applicability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent allows the risk analysis system to have local quality by enabling industry-specific configurations and customizations within the unified FMEA-FTA framework. Different industries can tailor the logical connection representations and data structures to their specific needs while maintaining the core analytical capabilities of FTA.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12399765B2Method for generating an FTA fault tree from an FMEA table of a technical system or vice versa
Publication Date: 2025.08.26 ION BEAM APPL
  • US12399765B2 patent drawing
  • US12399765B2 patent drawing
  • US12399765B2 patent drawing

AI summary

A computer-based method for generating one or more FTA fault trees from an FMEA table of a technical system or vice versa. The method includes defining a common data set for both the FMEA table and the one or more FTA fault tree(s) of the technical system, obtaining data of the common data set for the technical system, selecting a representation of the technical system as a FMEA table or as one or more FTA fault tree(s), and using the data of the common data for generating and displaying on a graphical user interface the FMEA table of the technical system or one or more FTA fault tree(s) of the technical system, depending on the selected representation.