Modular Foam Board Railway System for Stable Track Assembly

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Solution Overview

Problem

Existing model railway systems face issues with track instability, connection problems, electricity distribution, universality of track, modifying layouts, and transportation due to size and weight, which have not been adequately addressed by prior technologies.

Innovation Solution

The system employs foam boards made of expanded polystyrene foam, cut to desired shapes and sizes, with model train tracks mounted on them, allowing for easy assembly and connection of track sections using bus wire channels and locking mechanisms, while maintaining portability and design flexibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If track sections are made large and heavy to ensure stability, then track stability improves, but portability and ease of transportation deteriorate

Engineering Contradiction:
Improvetrack stabilityVSAvoidweight of track sections
Core Design Contradiction:
Stability of the object's compositionVSWeight of moving object

Solution Approach 1:

The railway track system is divided into multiple separate track sections that can be individually handled and assembled. Each track section is a discrete unit that can be easily transported and positioned, then connected to form a complete layout. This segmentation allows the overall system to be stable when assembled while remaining portable during transportation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The track sections utilize composite construction combining rigid materials for structural stability with lighter materials where appropriate. The base plates provide stable mounting surfaces while the overall design incorporates materials that balance strength with reduced weight for easier handling and transportation.

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If track sections are permanently fixed to ensure stability, then track stability improves, but ease of modification and reconfiguration deteriorates

Engineering Contradiction:
Improvetrack stabilityVSAvoidlayout modifiability
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The track system is designed as modular segments that can be assembled and disassembled. Each track section functions as an independent unit that can be permanently secured during operation to provide stability, yet can be easily separated when modification is needed. This modular approach enables both permanent fixation for stability and easy reconfiguration for adaptability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connection system allows track sections to transition between fixed and movable states. During normal operation, sections are secured to provide a stable running surface. When layout changes are desired, the connections can be easily released and reconfigured. This dynamic capability enables the system to adapt between stability and modifiability based on operational needs.

Inventive Principle:
Principle #15Dynamics

3Reliability

If complex connection mechanisms are used to ensure track connection reliability, then connection reliability improves, but device complexity and ease of assembly deteriorates

Engineering Contradiction:
Improveconnection reliabilityVSAvoidconnection mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The track connection system is designed to be self-aligning and self-securing through simple mechanical features. The connections rely on straightforward geometric relationships and basic fastening elements that automatically ensure proper alignment and secure attachment without requiring complex adjustment mechanisms or specialized tools, thereby maintaining both reliability and simplicity.

Inventive Principle:
Principle #25Self-service

4Reliability

If integrated electricity distribution system is implemented to ensure reliable power supply, then electricity distribution reliability improves, but device complexity and manufacturing cost deteriorates

Engineering Contradiction:
Improveelectricity distribution reliabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The electrical connection system is merged with the mechanical track connection system. The same physical interfaces that connect track sections mechanically also provide electrical connectivity through integrated bus wires or contact elements. This combination ensures reliable power distribution along the track while avoiding the need for separate, complex electrical wiring infrastructure, thereby reducing overall system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS9616354B2Railway modeling assembly system
Publication Date: 2017.04.11 MONTILLA JOSEPH
  • US9616354B2 patent drawing
  • US9616354B2 patent drawing
  • US9616354B2 patent drawing

AI summary

A model train railway assembly system having a plurality of foam boards cut to support at least one model train track on each board. Bus wires may be used to facilitate running of electricity along the track. The system comprising connecting a plurality of the assembled boards in a desired train track configuration.