Foam Cavitation Coalbed Methane Stimulation

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Solution Overview

Problem

Current methods for stimulating gas production from coalbed methane wells, such as hydraulic fracturing and cavitation, often cause damage to the coal seam and are less effective in wells with high permeability and low reservoir pressure, necessitating an improved method that minimizes damage and enhances production across various coal seam types.

Innovation Solution

A method involving the injection of a foam-forming liquid and an expandable fluid into a wellbore, followed by vaporization to create foam, which reduces pressure and fragments coal to form or enlarge cavities in the coal seam, thereby increasing gas production while minimizing damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If hydraulic fracturing is used to stimulate gas production, then gas production is increased, but damage is caused to the natural cleat network in the coal seam

Engineering Contradiction:
Improvegas productionVSAvoiddamage to natural cleat network
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent utilizes phase transitions of foam (between liquid and gas phases) to create cavitation in the coal seam. The foam expands and collapses, fragmenting the coal and creating pathways for gas flow without the sustained high pressure of hydraulic fracturing, thereby avoiding damage to the natural cleat network while still increasing gas production.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The patent changes the pressure parameters by using foam that can rapidly expand and collapse, creating transient high pressure for cavitation followed by pressure release. This differs from hydraulic fracturing which maintains sustained high pressure, allowing the foam method to create pathways without continuously damaging the cleat network.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If cavitation is used to stimulate gas production, then gas production rates are increased, but effectiveness is limited in wells with high permeability and low reservoir pressure

Engineering Contradiction:
Improvegas production rateVSAvoideffectiveness across different well types
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The foam cavitation method is designed to be universally applicable to different well types including those with high permeability and low reservoir pressure. The foam's ability to expand and create cavitation pathways makes it effective across various coal seam conditions, not limited to specific permeability or pressure ranges.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If high pressure fluid injection is used for hydraulic fracturing, then pathways are created for gas travel, but coal fines combine with fluid to plug natural cleats

Engineering Contradiction:
Improvegas productionVSAvoidplugging of natural cleats by coal fines
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent uses foam (a pneumatic-hydraulic medium combining gas and liquid) instead of conventional hydraulic fracturing fluids. The foam creates cavitation pathways through expansion and collapse, avoiding the issue of coal fines combining with fluid to plug cleats, as the foam mechanism does not rely on fluid flow through the cleat network in the same manner.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances gas production rates by forming cavities without significant coal seam damage, effectively stimulating wells with high permeability and low reservoir pressure, and can be applied to various coal seam types.

Implementation Method 1

vaporizing at least a portion of the injected expandable fluid to thereby form an expanded gas

Methodology Applied
Scientific EffectVaporization: Evaporation

Implementation Method 2

the vaporizing of the expandable fluid causes the formation of a foam from at least a portion of the expanded gas and at least a portion of the first foam forming liquid

Methodology Applied
Scientific EffectFoam formation: Foam

Implementation Method 3

cavitation involves the formation and/or enlargement of a cavity in the near wellbore region of the coal seam... fragmenting a portion of the coal, which creates and/or enlarges a cavity in the coal seam

Methodology Applied
Scientific EffectCavitation: Cavitation

Implementation Method 4

hydraulic fracturing involves introducing a fracturing fluid into the coal seam at a pressure above the fracture pressure of the coal formation

Methodology Applied
Scientific EffectFracturing: Fracture Mechanics

Data Source

PatentUS7757770B2Method of stimulating a coalbed methane well
Publication Date: 2010.07.20 CONOCOPHILLIPS CO
  • US7757770B2 patent drawing
  • US7757770B2 patent drawing
  • US7757770B2 patent drawing

AI summary

A method of stimulating gas production from a coalbed methane well that involves injecting a foam forming liquid and an expandable fluid into a coal seam proximate the wellbore. When the wellbore pressure is reduced, at least a portion of the expandable fluid can vaporize, which can generate foam that aids in the formation and/or enlargement of a cavity in the coal seam proximate the wellbore.