Water-Containing Foam Chocolate Texture at Freezing Temperatures

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Solution Overview

Problem

Existing water-containing chocolates are hard in freezing temperatures and fail to adequately convey the flavor of chocolate, with some formulations using monosaccharides that result in unsatisfactory flavor profiles.

Innovation Solution

A water-containing foam-containing chocolate of the oil-in-water type is developed, with a water content between 16 wt % and 55 wt %, whipped to incorporate air bubbles, which enhances texture and flavor perception at freezing temperatures, using common chocolate dough ingredients and aqueous components like water, liquor, and meringue.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If water-containing chocolate is made by kneading fresh cream or liquor into chocolate, then the texture is softened at room temperature, but the texture becomes hard again in freezing temperature range (0°C or less)

Engineering Contradiction:
Improvetexture softnessVSAvoidfreezing temperature range texture hardness
Core Design Contradiction:
Ease of operationVSTemperature

Solution Approach 1:

The patent applies parameter changes by modifying the water content to a specific range (16-55 wt%) and controlling the whipping process parameters (temperature, time, speed) to create a foam structure that maintains soft texture across temperature ranges. The whipping process transforms the physical state of the water-containing chocolate, creating air bubbles that prevent hardening at freezing temperatures while maintaining softness at room temperature.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If water-containing chocolate is made by conventional methods, then the texture is softened, but the flavor of chocolate becomes difficult to be sensed in freezing temperature range

Engineering Contradiction:
Improvetexture softnessVSAvoidflavor perception
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent uses parameter changes by optimizing water content (16-55 wt%) and applying controlled whipping to create a foam structure. This foam structure maintains texture softness and enables flavor perception at freezing temperatures without requiring monosaccharides, thus preserving authentic chocolate flavor while achieving the desired textural properties.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If monosaccharide is used instead of sugar to soften chocolate, then the texture is improved, but the flavor of chocolate becomes unsatisfactory

Engineering Contradiction:
Improvetexture softnessVSAvoidchocolate flavor quality
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent resolves this contradiction by changing parameters differently: instead of altering the sugar type (monosaccharide substitution), it optimizes water content (16-55 wt%) and applies whipping treatment. This approach achieves texture softness while maintaining authentic chocolate flavor, avoiding the need to compromise on sugar composition.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies pneumatic principles by incorporating air bubbles through whipping to create a foam structure. This introduces gas phase into the chocolate matrix, creating texture softness and improving flavor perception without requiring chemical substitutions of sugar, thus preserving authentic chocolate flavor.

Inventive Principle:
Principle #29Pneumatics and hydraulics

4Ease of operation

If water-containing chocolate is whipped to create foam structure, then texture becomes smooth and fluffy, but processability must be controlled at room temperature and freezing temperature

Engineering Contradiction:
Improvetexture smoothness and fluffinessVSAvoidprocessability across temperature ranges
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The patent applies parameter changes by optimizing water content (16-55 wt%) and controlling whipping parameters (temperature, time, speed). These parameter optimizations ensure the foam structure achieves smooth and fluffy texture while maintaining appropriate processability at both room temperature and freezing temperatures, resolving the contradiction between texture improvement and manufacturing ease.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The chocolate maintains a smooth, fluffy, and soft texture with improved flavor perception and shape retention at both room and freezing temperatures, ensuring the chocolate's flavor and texture are preserved and enjoyable.

Implementation Method 1

whipping a water-containing chocolate of an oil-in-water type under certain conditions in a production step

Methodology Applied
Scientific EffectFoam formation: Foam

Implementation Method 2

water-containing foam-containing chocolate of an oil-in-water type

Methodology Applied
Scientific EffectEmulsion: Emulsion

Data Source

PatentUS11974587B2Water-containing foam-containing chocolate
Publication Date: 2024.05.07 LOTTE CO LTD
  • US11974587B2 patent drawing
  • US11974587B2 patent drawing

AI summary

The present invention provides a water-containing foam-containing chocolate containing 16 wt % or more and 55 wt % or less of water, the water-containing foam-containing chocolate having new texture that is smooth, fluffy, and soft even in a freezing temperature range and having processability at room temperature and an excellent shape retention property at room temperature and in the freezing temperature range.