Foam Collared Float for Blood Component Separation

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Solution Overview

Problem

Current methods for separating blood components, such as autologous platelet concentrates, require skilled operators, are time-consuming, and involve significant costs, with existing devices needing large blood volumes and being complex to operate effectively.

Innovation Solution

A foam collared float apparatus that facilitates the separation of blood components by using a closed cell foam material with a wide and narrow float stem portion, a foam collar, and a float hole, allowing for easy attachment and secure positioning within a container, enabling efficient centrifugation and minimal platelet damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional autologous platelet concentrate devices are used, then blood component separation can be achieved, but the process requires skilled operators, is time-consuming, and involves significant costs

Engineering Contradiction:
Improveoperator skill requirementVSAvoidseparation efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The float apparatus is designed to automatically separate blood components without requiring skilled operators. The device self-regulates the separation process through the float mechanism that responds to density differences, eliminating the need for complex manual control and reducing operator skill requirements while maintaining separation efficiency.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The float acts as an intermediary device between the blood sample and the separation process. It mediates the separation by responding to density changes in the blood components and automatically adjusting the centrifugal force distribution, thereby simplifying the operation while maintaining effective separation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If traditional separation methods are used, then blood components can be separated, but the process is time-consuming

Engineering Contradiction:
Improveseparation speedVSAvoidprocessing time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The float apparatus utilizes changes in density parameters of blood components to achieve rapid separation. By designing the float to respond sensitively to density differences, the device accelerates the separation process, increasing productivity while reducing the time required for blood component separation.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If complex devices are used for blood separation, then separation effectiveness can be achieved, but the devices require large blood volumes and are complex to operate

Engineering Contradiction:
Improveseparation effectivenessVSAvoiddevice structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention extracts the essential separation function from complex automated systems and implements it through a simple float mechanism. By removing unnecessary complexity while retaining the core separation effectiveness, the device achieves reliable blood component separation with minimal structure, reducing both device complexity and required blood volume.

Inventive Principle:
Principle #2Taking out (Extraction)

4Reliability

If traditional centrifugation methods are used, then platelet-rich plasma can be obtained, but platelet damage occurs and the process is costly

Engineering Contradiction:
Improveplatelet integrityVSAvoidcost-effectiveness
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The invention replaces harsh mechanical centrifugation forces with a gentler float-based separation mechanism. This substitution reduces mechanical stress on platelets, improving platelet integrity while simplifying the device structure and reducing manufacturing costs, thereby achieving both better platelet preservation and cost-effectiveness.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The foam collared float design allows for rapid and effective separation of blood components, reducing operator skill requirements, lowering costs, and enabling easy preparation of platelet-rich plasma with minimal platelet damage, while being easy to use and cost-effective.

Implementation Method 1

a foam collared float apparatus that facilitates the separation of blood components by using a closed cell foam material

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Implementation Method 2

The foam collar may be compressed between the float stem and the container interior wall

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Implementation Method 3

The sedimentation of the various blood cells and plasma is based on the different specific gravity of the cells and the viscosity of the medium. Under the influence of gravity or centrifugal force, blood spontaneously sediments into three layers.

Methodology Applied
Scientific EffectCentrifugal separation: Centrifugal Separation

Data Source

PatentUS20240050695A1Float securement apparatus and methods
Publication Date: 2024.02.15 HANUMAN PELICAN INC
  • US20240050695A1 patent drawing
  • US20240050695A1 patent drawing
  • US20240050695A1 patent drawing

AI summary

Float securement apparatus and methods are described herein. One method of securing a float within a container may generally comprise positioning a float into a bottom of a container, introducing a volume of fluid within the bottom of the container such that the fluid covers the float, and forming a vapor lock between the float and the container such that a position of the float is secured relative to an interior of the container.