Foam Dispensing Cleaning Tool for Inverted-Position Operation

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Solution Overview

Problem

Conventional cleaning tools with foaming mechanisms are ineffective when used in inverted positions and require manual effort to dispense foam, as they rely on a specific orientation and mechanism that can be difficult to operate with one hand.

Innovation Solution

A cleaning tool design featuring a handle with a foaming mechanism that includes a chamber, air pocket, air tube, fluid reservoir, and foaming pump, allowing for the creation and dispensing of foam in any orientation, with an actuator to build pressure and ensure proper mixing of air and fluid, and features like compressed air cartridges and one-way valves to maintain pressure and prevent vacuum.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a conventional foaming mechanism is used with the pump above the fluid and air pocket, then foam can be dispensed in upright position, but the mechanism does not work effectively when inverted

Engineering Contradiction:
Improvedispensing orientationVSAvoidfoam dispensing effectiveness
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent inverts the traditional foaming mechanism configuration by placing the foaming pump below the fluid and air pocket instead of above, enabling the mechanism to function effectively in inverted positions while maintaining upright position capability

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent introduces an air tube as an intermediary component that extends into the air pocket to provide a dedicated air supply path to the foaming pump, ensuring consistent foam generation regardless of container orientation

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If a push pump mechanism is used, then foam can be generated, but the user must push or translate the mechanism which is difficult to accomplish with one hand

Engineering Contradiction:
Improveone-handed operationVSAvoidmechanism operation complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces the manual push pump mechanism with a pressure-building actuator system that can be operated more easily, reducing the physical effort and complexity required for one-handed operation

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The foaming mechanism is designed to automatically draw air through the air tube and mix it with fluid when pressure is applied, eliminating the need for complex manual pumping actions by the user

Inventive Principle:
Principle #25Self-service

3Reliability

If the air tube end remains above liquid level, then air can enter the air tube for foam production, but liquid will enter the air tube when inverted, preventing foam production

Engineering Contradiction:
Improvefoam production consistencyVSAvoidposition independence
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The air tube acts as an intermediary that extends into the air pocket, providing a dedicated air supply pathway that prevents liquid contamination while ensuring consistent air delivery for foam production in any orientation

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The air tube is strategically positioned within the air pocket at a specific location where it can reliably access air without being contaminated by liquid, creating a localized quality zone that maintains foam production capability

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and easy dispensing of foam in various orientations, enhancing user control and convenience by ensuring consistent foam creation and reducing manual effort, while maintaining pressure and preventing vacuum formation.

Implementation Method 1

In order to create foam from a dispenser, there must be an appropriate mixture of liquid and air

Methodology Applied
Scientific EffectFoam: Foam

Implementation Method 2

an actuator for building pressure within the foaming mechanism

Methodology Applied
Scientific EffectPressure increase: Pressure Increase

Data Source

PatentUS11096551B2Foam dispensing cleaning tool
Publication Date: 2021.08.24 3M INNOVATIVE PROPERTIES CO
  • US11096551B2 patent drawing
  • US11096551B2 patent drawing
  • US11096551B2 patent drawing

AI summary

The present invention is a cleaning tool for dispensing foam. The cleaning tool includes a handle having a working end and a holding end, a cleaning head attached to the working end of the handle, a foaming mechanism, and an actuator to displace volume within the foaming mechanism. The foaming mechanism includes a chamber, an air pocket, an air tube having an air inlet, a fluid inlet, a fluid reservoir, and a foaming pump.