Hydrophilic Foam Wound Dressing With Check Valve for Leak Control

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Solution Overview

Problem

Current negative-pressure wound therapy (NPWT) systems face issues with fluid leaks and pressure imbalances at the dressing site, leading to wound exposure and skin damage due to fluid interaction with the adhesive, causing dressing failure and potential bacterial contamination.

Innovation Solution

The implementation of a check-valve assembly within wound dressings that allows fluid to flow from a higher pressure area to a lower pressure area while preventing backflow, combined with hydrophilic foam wound inserts that facilitate even fluid distribution and reduce pressure at the dressing interface, maintaining adhesive integrity and preventing fluid pooling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If fluid instillation is used to promote wound healing, then healing efficacy is improved, but fluid leaks and adhesive failure occur at the dressing site

Engineering Contradiction:
Improvehealing efficacyVSAvoiddressing integrity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system segments fluid management into separate pathways: a first lumen for fluid instillation and a second annular lumen for fluid redistribution. This segmentation allows independent control of fluid delivery and pressure management, preventing fluid from compromising adhesive bonds while maintaining healing benefits

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A check valve is introduced as an intermediary component between the fluid instillation system and the wound site. The check valve acts as a one-way gate that permits fluid delivery to the wound but prevents backflow that would otherwise reach the adhesive interface and cause dressing failure

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If negative pressure is applied to accelerate tissue growth, then healing speed is improved, but pressure imbalances cause fluid pooling and skin damage

Engineering Contradiction:
Improvehealing speedVSAvoidskin damage
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The system applies different pressure conditions to different locations: negative pressure is applied locally at the wound site through the first lumen to accelerate healing, while the second annular lumen actively manages pressure at the periphery to prevent fluid pooling and skin maceration. This localized quality control allows simultaneous achievement of fast healing and skin protection

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system dynamically changes pressure parameters by switching between negative pressure application and pressure equalization modes. The check valve enables controlled pressure changes that maintain therapeutic negative pressure at the wound while preventing excessive pressure buildup that would damage surrounding skin

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If fluid is forced to the perimeter of the wound insert, then fluid distribution is simplified, but adhesive interaction and leakage increase

Engineering Contradiction:
Improvefluid distributionVSAvoidadhesive integrity
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The connection assembly segments fluid pathways into a central first lumen for primary fluid delivery and a surrounding second annular lumen for peripheral fluid management. This segmentation structure guides fluid flow in a controlled manner that achieves distribution without forcing fluid against adhesive bonds

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The check valve serves as an intermediary that controls fluid direction, allowing fluid to flow toward the wound center through the first lumen while preventing fluid from being forced peripherally where it would compromise adhesive integrity. The valve mediates between fluid delivery needs and adhesive protection requirements

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration minimizes fluid leaks, maintains dressing integrity, reduces skin damage, and prevents bacterial exposure by managing fluid flow and pressure within the wound dressing system, enhancing healing efficacy and patient safety.

Implementation Method 1

permit fluid to pass through the check valve assembly from the first connection to the second connection if the pressure at the second connection is less than the pressure at the first connection

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 2

a check valve disposed in the first passageway and configured to: permit fluid to pass through the check valve assembly from the first connection to the second connection if the pressure at the second connection is less than the pressure at the first connection; and substantially prevent fluid from passing through the check valve from the second connection to the first connection if the pressure at the second connection is greater than the pressure at the first connection

Methodology Applied
Scientific EffectCheck valve mechanism: Valve

Implementation Method 3

hydrophilic foam wound inserts that facilitate even fluid distribution and reduce pressure at the dressing interface

Methodology Applied
Scientific EffectHydrophilic absorption: Hydrophile

Implementation Method 4

hydrophilic foam wound inserts that facilitate even fluid distribution

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentUS10933178B2Leak-resistant bandage systems and methods with hydrophilic foam wound insert for fluid-instillation and/or negative-pressure wound therapies
Publication Date: 2021.03.02 SOLVENTUM INTELLECTUAL PROPERTIES CO
  • US10933178B2 patent drawing
  • US10933178B2 patent drawing
  • US10933178B2 patent drawing

AI summary

Wound treatment systems and methods (e.g., having hydrophilic wound inserts), such as for negative-pressure and/or fluid-installation wound therapies. Some embodiments include a check-valve assembly between a wound dressing and a vacuum source.